The twentieth edition of PLAST, the international exhibition dedicated to the plastics and rubber industry, successfully ended on June 12th at Fiera Milano, Rho. Four intense days of exhibition confirmed the event’s role as a benchmark for the sector, decisively overcoming the cautious outlook of the eve in a global geopolitical and macroeconomic
Mario Maggiani, CEO, Plast 2026
context marked by severe uncertainties, trade tensions, and instability in international markets. The final figures certify the success of the event: 35,000 attendees – with a significant share of foreign visitors equal to 25%, coming from 110 countries – and over 1,000 exhibiting companies, 44% of which were international. The entire event spanned an exhibition area of 40,000 square meters: an impactful result for a market undergoing a phase of profound transformation.
A complete supply chain: from specialized halls to startup innovation
The strength of PLAST 2026 certainly lay in its ability to capture a snapshot of the entire supply chain. Great interest was generated by the satellite shows and thematic areas: RUBBER, the meeting point for the elastomer industry, organized in collaboration with Assogomma; 3D PLAST LAB, developed with Indexlab – Politecnico di Milano, focusing on the frontiers of additive manufacturing; and PLAST MAT,
the showcase dedicated to polymeric materials. A fundamental added value in terms of new content was brought by the innovation ecosystem, thanks to the presence of around twenty Italian startups that presented cutting-edge solutions ready to be integrated into the manufacturing fabric to visitors.
A qualified audience and internationalization
Among the most encouraging signs, the extremely high professional profile of the visitors stands out. Thanks to the enhancement of the strategic incoming project developed in collaboration with ICE Agency, among the approximately 9,000 international operators visiting, the presence of over 350 selected foreign delegates must be highlighted, who confirmed the strong attractiveness and commercial centrality of the fair.
Alessio Fineo, Project Manager, Plast 2026
Drawing the balance of this edition is Mario Maggiani, Managing Director of Promaplast: “We do not hide that our forecasts on the eve were marked by the utmost prudence. We feared far heavier repercussions of the global geopolitical situation on PLAST, which instead confirmed itself as a European point of reference for the plastics and rubber industry, restoring confidence to many of the exhibitors we met. The reality is that today the exhibition world, more than other sectors, is suffering the backlash of a diversification in ways of doing business, especially in the B2B field; this is why we are diversifying the format of PLAST, not only through the addition of satellite shows but also by providing a conference program capable of covering all facets of the supply chain and responding to the updating needs of a rapidly evolving sector.”
He is echoed by Alessio Fineo, Head of the Exhibition Department at Promaplast: “From the
opinions gathered at the fair, many have noted the quality of the visitors and the delegations of foreign companies that showed interest in the products on display. The efforts of the entire team to promote PLAST generated results that went beyond expectations.”
A top-tier program of conferences and seminars
Confirming the dynamism of the event was the success of the program of seminars and
institutional conferences, which in some cases registered a full house. The rich educational and debate palimpsest was made possible thanks to the fundamental synergy with the main stakeholders and industrial partners of the sector. Meetings saw the close collaboration of leading trade associations and research entities – including Corepla, IPPR Plastica Seconda Vita, PlasticsEurope Italia-Federchimica, Unionplast, The European House Ambrosetti, TMP, Assorimap, Assogomma, Ipack-Ima, Largo Consumo, PVC Forum/VinylPlus Italia, and Made Competence Center I4.0 – who chaired the discussion tables, offering concrete answers to the regulatory and technological challenges of the future.
HIPLEX 2026: Connecting Opportunities Across South India
Every industry has people who spot where things are headed well before everyone else catches up. In India’s plastics and polymers space, that kind of forward thinking has gone into shaping what’s now becoming one of the country’s most talked-about industrial gatherings. Set to take place at Hyderabad’s HITEX Exhibition Centre, this expo has grown into a meeting point for manufacturers, suppliers, government bodies, entrepreneurs and everyone else who plays a part in the plastics value chain.
More Than Just Booths and Banners
This isn’t your average trade fair. It’s really a strategic push to fuel innovation and investment in an industry that’s been on a steady climb in India. Visitors can expect to see the newest machinery, manufacturing techniques, recycling solutions, raw material options, automation tools and packaging breakthroughs all under one roof. The idea has always been simple, give businesses a place to discover new technology, build relationships and find fresh opportunities. That belief, that industries thrive when people share knowledge and work together, is really what makes this gathering tick. Suppliers, processors, machine makers, recyclers, packaging specialists and tech innovators all show up, and between live demonstrations, B2B meetings and technical talks, there’s no shortage of ways to engage.
“It connects visionaries, technologies and businesses, turning possibilities into lasting partnerships.”
An Industry on the Move
India’s plastics manufacturing sector is going through a real shift right now. Demand is climbing across packaging, automotive, medical, infrastructure, agriculture and consumer goods, and that’s opened up massive potential. There’s been a strong push toward modern technology and sustainable practices, with the goal of helping India become one of the world’s leading manufacturing hubs. The recycling pavilion at this event is a good example of where the industry’s head is at these days, environmentally conscious and looking ahead.
Why Hyderabad
The choice of location isn’t an accident; Hyderabad has become one of India’s most promising industrial cities thanks to forward-looking policies, solid infrastructure and strong connectivity. Pharma, food processing, engineering, electronics and plastics all have a foothold here, and Telangana’s business-friendly environment has made the city a magnet for investors, both local and international. That groundwork has helped pull in participants from across India and beyond
Numbers That Actually Mean Something
What sets this gathering apart is the real business it generates. Past editions have shown just how effective the platform is for striking deals and attracting investment. Industry insiders point to a strong turnout of major manufacturers, suppliers and technology providers, with plenty of business actually getting done on the floor. That track record has earned it a reputation as one of the standout plastics shows in the country, and today it’s considered the leading trade event for the plastics sector across South and Central India.
“Success here isn’t measured by footfall alone.”
Where Collaboration Takes the Industry Next
As India works toward becoming a manufacturing powerhouse, events like this one will only grow more important in shaping how industries move forward. What’s needed is closer collaboration between industry players, faster adoption of new technology and a genuine commitment to sustainable. That mindset is what’s expected to keep bringing together industry leaders, entrepreneurs, policymakers and innovators for years to come, building toward a stronger and more sustainable sector. With HIPLEX 2026 or Hyderabad International Plastics Expo bringing together some of the sharpest minds in plastics manufacturing, the event stands as proof of what good planning, clear vision and steady leadership can achieve. Behind much of that vision is Anil Reddy, Chairman of Publicity and Social Media for the show, whose efforts have helped turn it into a true engine for growth across the industry.
The Body Behind the Movement
None of this momentum exists in a vacuum, and a lot of the credit for organizing the region’s plastics community goes to TAAPMA, the Telangana and Andhra Plastics Manufacturers Association. Established back in 1969, The Organisation has grown into the leading trade body for the sector, representing roughly 90 percent of the plastics industry’s turnover across Telangana and Andhra Pradesh. Over the decades it has worked as a bridge between industrial units and government departments, helping sort out everything from policy concerns to ground level operational issues. It’s this kind of steady institutional backing that gives events on the scale of this exhibition the credibility and reach they need to actually move the needle for the industry.
“Great industries are not built by machines alone, They are built by visionaries who dare to imagine what comes next.”
As things stand today, this platform continues to act as a reliable gateway to innovation, drawing in top technology, products and industry experts to build new knowledge together. Its growing footprint in the market says a lot about how much it’s contributed to the industry’s development, especially through the business networking opportunities it creates. It remains a key piece of the puzzle in shaping where India’s plastics industry goes next.
A Gesture That Sets the Bar Higher
What really stands out about this exhibition is the way it goes the extra mile for its exhibitors, and the free power, air and water facility for live machinery is a perfect example of that thoughtfulness. Offering compressed air, water connections and electricity at no cost, with only a small connection charge attached, shows a genuine understanding of what manufacturers actually need on the ground. It’s the kind of support that takes the operational stress off exhibitors and lets them put their full energy into showcasing their machines and engaging with buyers. Touches like this are exactly why the show continues to earn the trust and loyalty of the industry year after year.
Innovating For A Circular Future: An Interview With Mr. Anish Trivedi, Sales Manager, ECON Machinery Private Limited
How is ECON adapting its pelletizing technology to meet the evolving demands of the Indian plastics industry?
ECON is adapting to the evolving needs of the Indian plastics industry by offering flexible and reliable pelletizing solutions for virgin, recycled, and specialty polymers. We focus on high pellet quality, energy efficiency, automation, and strong local service support. With the combination of Austrian technology and local expertise, we help customers improve productivity, reduce downtime, and meet the growing demand for advanced compounding and recycling applications.
What key opportunities do you see for ECON’s growth in India’s polymer and recycling sectors?
For ECON, the biggest growth opportunities in India are in polymer compounding, recycling, masterbatch, specialty polymers and cable compounds. As manufacturers focus on higher quality, efficiency, and sustainability, the demand for advanced pelletizing solutions is increasing. With Austrian technology and strong local support, ECON is well positioned to support this growing market.
Mr. Anish Trivedi, Sales Manager Of Econ Machinery Private Limited
How is ECON contributing to sustainability through advanced recycling and efficient pelletizing solutions?
Sustainability is a core focus at ECON. Our advanced pelletizing solutions help processors efficiently recycle plastic waste into high-quality reusable pellets, supporting the circular economy. By reducing material losses, improving pellet quality, and optimizing energy consumption, ECON enables customers to achieve more sustainable and cost-effective production.
What are the latest technological advancements ECON is introducing to improve production efficiency?
ECON is introducing advanced automation, energy-efficient systems, and improved underwater pelletizing technology to increase productivity, reduce downtime, and ensure consistent pellet quality. These innovations help customers operate more efficiently and cost-effectively.
What are the biggest challenges facing the plastics processing industry today, and how is ECON addressing them?
The biggest challenges facing the plastics industry today are rising cost pressures, sustainability requirements, skilled manpower shortages, and the need for consistent product quality. ECON addresses these challenges through reliable, energy-efficient pelletizing solutions, advanced automation, and strong local technical support, helping customers improve productivity and reduce operating costs.
How important is customization in ECON’s machinery solutions for Indian manufacturers?
Customization is very important because every processor has different materials, capacities, and production requirements. ECON works closely with customers to provide tailored pelletizing solutions that match their specific applications, ensuring optimal performance, efficiency, and product quality.
In your opinion, what major trends will shape the future of polymer compounding and pelletizing in India?
The key trends shaping the future of polymer compounding and pelletizing in India are increased recycling, greater use of specialty and engineering polymers, higher automation, energy-efficient manufacturing, and growing demand for consistent pellet quality. These trends will drive the adoption of more advanced and sustainable processing technologies.
Ram Dayama, CEO of ECON
As India Lead, what has been your vision for strengthening ECON’s presence in the Indian market?
Our CEO, Ram Dayama, has a clear vision to strengthen ECON’s presence in India by combining world-class Austrian technology with strong local support. His focus is on building long-term customer relationships, expanding service capabilities, and delivering reliable, innovative pelletizing solutions that help Indian processors improve productivity, quality, and competitiveness.
How does ECON collaborate with customers to deliver more efficient and cost-effective processing solutions?
ECON works closely with customers to understand their materials, processes, and production goals. Through technical consultation, trials, customized solutions, and strong after-sales support, we help customers improve efficiency, reduce operating costs, and achieve consistent product quality.
What is your outlook on the future of plastics manufacturing and recycling in India over the next five years?
The outlook for plastics manufacturing and recycling in India is very positive. Over the next five years, we expect strong growth driven by increasing demand, infrastructure development, sustainability initiatives, and investments in recycling. Advanced processing technologies and high-quality recycled materials will play an increasingly important role in the industry’s growth.
The World’s Fastest-Growing Electronics Manufacturing Hub
India’s 3C sector is now one of the fastest-growing electronics manufacturing markets in the world. Smartphone production is expanding rapidly, global brands such as Apple and Samsung continue to deepen their presence, domestic demand remains strong, and government support is accelerating local industrial development. At the same time, many key upstream components are still heavily import-dependent. Policies such as PLI (Production Linked Incentive) and ECMS (Electronics Component Manufacturing Scheme) are driving the next stage of growth, towards a more complete Indian 3C supply chain and strengthen local component manufacturing. This shift is creating demand for injection molding solutions that combine speed, precision, and stability.
Two Premium Brands, One Mission: High-End All-Electric Machines for Precision Manufacturing
To support this transition, Zhafir and Niigata – both brands of Haitian International – offer high-end all-electric injection molding machines designed for precision manufacturing. Both are equipped with advanced technologies developed to meet the high standards of the 3C industry. The Optimized Force Control intelligent clamping force system manages the entire clamping process in a closed loop, from automatic mold setup and parameter optimization to real-time adaptions. It calculates the optimal clamping force to prevent flash while reducing mold wear, and continuously adjusts settings during production.
The AI mold protection function uses torque data to identify abnormal conditions early and reduce the risk of mold damage. Precision Dosing Control technology helps maintain shot consistency, while Inertia Filling Control technology controls screw position with high accuracy and uses residual resin pressure to complete the final stage of filling, reducing pressure load and improving part quality. Together, these technologies allow Haitian machines to deliver the precision and repeatability required for demanding 3C applications.
Proven in Production: Drone Covers and 3C Connectors Achieve 99.9% Yield
In application, the Zhafir ZE1500V-210hu, with an injection speed of 800 mm/s, has demonstrated both speed and precision in molding drone upper covers, producing 28 g parts in a 30-second cycle. The Niigata MD100S8500N-i1.7H achieved four-cavity precision molding of PBT+25GF connectors for 3C applications in a 20-second cycle, raising yield to 99.9%.
Since joining Haitian International,Niigata has retained its strengths in premium electric injection molding while expanding its reach through Haitian’s network. Backed by shared technology strengths and complementary positioning, Zhafir and Niigata provide a strong equipment portfolio for India’s 3C industry as it moves beyond assembly and toward deeper manufacturing capability.
Lindner Washtech announces a new partnership with Srichakra Polyplast, one of India’s leading plastics recyclers, for the supply of two advanced washing lines for processing post-consumer recycled (PCR) film and rigid plastic waste. The investment supports Srichakra Polyplast’s continued expansion in high-quality plastics recycling and reinforces both companies’ commitment to advancing circular economy solutions. The new systems will enable the production of premium-quality recyclates for demanding applications and support the growing demand for sustainable plastic solutions in India and beyond.
Srichakra Polyplast is recognized as one of the most respected recycling companies in India and across Asia. As the operator of India’s first food-grade rPET recycling facility and one of the largest producers of food-grade rPET and rHDPE materials in the region, the company supports leading beverage and FMCG brands by collecting post-consumer packaging waste and transforming it into high-quality recycled materials. Through its integrated operations and control across the value chain, Srichakra Polyplast helps customers reduce virgin plastic consumption and achieve their sustainability targets at scale.
“We sincerely thank Mr. Ravindra and the entire Srichakra Polyplast team for placing their trust in Lindner Washtech. Their commitment to innovation, quality, and sustainability aligns perfectly with our vision for the future of plastics recycling. We are proud to be part of this exciting greenfield project and look forward to a long and successful partnership,” said Ganesh Karankal, Director India, Lindner Washtech.
“Choosing the right technology partner is critical for a project of this scale. After a comprehensive technical and commercial evaluation, we selected Lindner Washtech because of its outstanding technology, process expertise, and proven ability to deliver premium-quality recyclates, said Mr. Ravindra Venkata Paruchuri, Co-founder & Managing Director of Strichakra Polyplast “Their strong track record, innovative solutions, and extensive experience in advanced plastics recycling gave us the confidence that they are the right partner for our growth journey.”
An equally important factor was the strong local presence and support provided by the Lindner India team. Having experienced professionals available locally for project execution, technical assistance, and after-sales support provided additional confidence in achieving operational and quality objectives.
“As we continue to expand our recycling capabilities and support global brands with sustainable packaging solutions, we look forward to building a long-term partnership with Lindner Washtech and setting new benchmarks for high-quality recycling in India and beyond,” added Mr. Ravindra Venkata Paruchuri.
The partnership represents a significant step toward increasing the availability of high-quality recycled plastics in India and the wider Asian market. By combining Srichakra Polyplast’s recycling expertise with Lindner Washtech’s proven washing technology, both companies aim to raise industry standards for recycled material quality, operational excellence, and circular economy performance.
As a long-term technology partner, Lindner Washtech remains committed to supporting Srichakra Polyplast throughout the project lifecycle and contributing to the company’s continued growth and leadership in sustainable plastics recycling.
Unlocking Maximum Productivity Through Stable Pellet Processing
For decades, MAAG has set benchmarks in underwater strand pelletizing technology (USG). With the new M²-USG generation, the company introduces a system designed to deliver enhanced process stability, higher throughput, and consistently superior pellet quality. Design improvements combined with advanced sensor integration enable customers to achieve more reliable production and improved operational efficiency.
Focus on Reliability and Product Quality
The new development is engineered to ensure maximum system availability (>99% OEE) and highly stable production processes. Reduced downtime and minimized scrap rates help lower operating costs while improving overall plant profitability.
At the core of the system is the newly developed M²-USG cutting head, designed to simplify operation and maintenance while minimizing the risk of operator error. Maintenance procedures can largely be performed without tools, and cleaning times have been significantly reduced, allowing operators to return to production faster.
From Polymer Melt to Perfect Pellets
MAAG systems are engineered to produce uniform, cylindrical pellets with minimal fines. During the process, the polymer melt passes through a die plate, is cooled and automatically guided into the pelletizer.
Precise control of process parameters is essential. Incorrect settings can cause strand adhesion, unstable cutting conditions, and ultimately production interruptions. The M²-USG addresses these challenges with a series of targeted design optimizations, helping customers maintain stable, efficient, and sustainable production.
Mastering the Critical Startup Phase
The startup phase is often one of the most critical moments in pelletizing operations. During this stage, polymer strands must be reliably transferred into the guide system.
A newly developed scraper combines high operating speed with particularly gentle strand handling. The strands are cut sequentially at the die plate and fed into the strand guide section and the cutting head with a controlled time delay. This significantly reduces the risk of strand sticking, clogging or excessive startup waste, resulting in faster and more reliable process ramp-up.
Seamless Transition for Enhanced Stability
An optimized water film on the startup table prevents turbulence and reduces the risk of strands sticking together. In addition, transport water is injected immediately after cutting, preventing potential blockages inside the cutting head, even when processing high-temperature polymers or challenging materials such as polycarbonate.
The result is smoother machine operation, improved process stability and increased system availability for the customer.
Larger Cutting Rotor for Higher Performance
The new cutting head features a compact and optimized design with improved sound insulation. The rotor diameter has increased from 162.5 mm to 200 mm, while the number of blades has grown from 30 to 36.
This upgrade enables significantly higher throughput while extending service life by 20%. A stable cutting gap ensures consistently high pellet quality and reduces maintenance requirements and spare-part consumption further lowering operating costs.
High Capacity in a Compact Design
The M²-USG is available in machine widths of 600, 900, and 1200 mm. At 600 mm width, the system achieves throughputs of up to 13,000 kg/h (PET), while the 1200 mm version reaches up to 24,000 kg/h – significantly exceeding the performance of previous models.
This higher capacity allows processors to achieve the same output with smaller machine sizes, reducing both capital investment and installation footprint.
Integrated Sensors for Maximum Efficiency
Integrated sensors continuously monitor key parameters such as vibration, temperature, flow rates, and pressure to ensure an optimal production at the sweet spot. Any deviations are immediately detected and reported, also via remote monitoring, helping operators prevent process instability and scrap.
A camera system monitors strand flow, while compressed air consumption is also tracked. In addition, energy-efficient reluctance motors contribute to lower energy consumption and improved sustainability.
Conclusion
With its advanced engineering, improved process stability, and outstanding pellet quality, the new M²-USG sets a new benchmark in underwater pelletizing.
Customers benefit from reduced operating costs, higher throughput, improved efficiency, and integrated sensor technology that ensures maximum process reliability.
In short: The M²-USG demonstrates that even a proven pelletizing system can still be significantly optimized.
Nano101 – Performance Engineered Through Nano Layers
Building on the success of previous generations of SmartCast stretch film lines, SML has now developed the fourth generation of the SmartCast Infinity, equipped with the latest advancements: a newly developed nanolayer feedblock for 101 layers.
Nanolayer technology is an advanced technology in stretch film production to improve film quality and wrapping application. Nano-layered film gives stretch film incredible performance despite its thickness. While Nano67 is already an established technology for high-end applications on the market, SML now pushes this technology further.
What makes Nano101 unique?
In close collaboration with Cloeren and drawing on the vast experience and learnings of Nano67, we developed a truly unique piece of equipment. The new nanolayer feedblock was custom-engineered to meet highest requirements. This design differs from every previous solution in three key ways:
101 layers – the highest number count ever achieved in stretch film
Highest percentage of nano-structured film in the total film
Highest number of extruders – the nanolayer feedblock is fed by eight extruders
Overall, these features offer higher flexibility to influence film properties. “Nano101 lets us combine a wider range of functional materials, in different sequences and at lower percentages. While the stretch films produced on our machinery already exceed the market requirements for elongation, Nano101 ,” explains Thomas Rauscher, Product Manager at SML.
With Nano101, SML now offers two innovative nanolayer technologies as standard: the time-proven Nano67 and the brand-new Nano101!
Molecor Promotes Marine Sustainability Through Pollution Prevention
On the occasion of World Oceans Day , celebrated every June 8, Molecor reaffirms its commitment to ocean protection through the responsible management of microplastic waste generated by its operations. This commitment is driven by the consolidation of the voluntary Operation Clean Sweep (OCS) program across all its production facilities in Spain, an approach that strengthens prevention at the source.
The company continues to hold OCS Europe certification at all its plants and remains a benchmark in the sector for preventing unintentional losses to the environment. During 2025, Molecor further strengthened its environmental and ecosystem protection
practices, achieving a 10.3% reduction in the microplastic waste generated and significantly improving the control of potential losses to the environment. This progress is supported by the continuous optimization of operational processes and procedures, together with the implementation of increasingly effective preventive and mitigation measures throughout the entire production process.
As part of this commitment, the company has advanced the digitalization of its monitoring and control system, incorporating tools that enhance traceability and improve response capacity to any potential risks. In addition, Molecor continues to promote specialized training for its teams on best practices in handling materials, loss prevention, and incident response, as well as awareness-raising initiatives aimed at fostering a corporate culture based on prevention and continuous improvement.
The organization’s commitment to preventing microplastic pollution has led the company to place particular emphasis on the implementation and certification of the Operation Clean Sweep (OCS) program. Thanks to this approach, Molecor has anticipated new European legislative requirements in this field, such as the REACH restriction established under Regulation (EU) 2023/2055 on intentionally added microplastics and Regulation (EU) 2025/2365 on the prevention of plastic pellet losses to the environment, strengthening its position as a leading company in the sector. This proactive stance enables the company to address key requirements in advance, including loss prevention, operational control, risk assessment at critical points, and staff training throughout the value chain. Molecor stands out for applying advanced methodologies such as Bowtie analysis for loss estimation, anticipating future harmonized calculation requirements and reinforcing the control of microplastic emissions into the environment.
Overall, this approach strengthens Molecor’s contribution to the Sustainable Development Goals, particularly SDG 14 “Life Below Water” and SDG 15 “Life on Land,” demonstrating a firm and sustained commitment to ocean protection. In this way, the company positions itself not only as an industrial benchmark within the sector but also as an active player in the fight against microplastic pollution, promoting solutions that contribute to the long-term preservation of ecosystems.
Plast 2026 Visitors To Experience ENGEL’s Latest AI And Technology Innovations
At Plast 2026, ENGEL presents innovation as a dialogue with industry: not only technologies, but an integrated ecosystem of solutions, digital assistants, AI-based systems and automation designed to deliver value, efficiency and quality across manufacturing processes. For injection moulders, this means solutions that help stabilise production, reduce scrap, make better use of available resources and improve cost efficiency across a broad range of applications.
Automated handling in the mould area: precise process steps directly in the injection mould.
Today, in injection moulding, the real challenge is no longer just to produce, but to do so efficiently, while maintaining consistent quality and full cost control, even in the presence of increasingly complex variables. From automotive to medical, from packaging to technical moulding, companies are seeking solutions capable of transforming this complexity into measurable results. In this context, for ENGEL, innovation goes beyond technology: it becomes a language, a way to interpret industry needs and engage with an ever-evolving production environment to create tangible added value.
With this approach, ENGEL is showcasing at Plast 2026 a coherent pathway that brings together vision, application and accessibility to technology.
An ecosystem taking shape: the Expert Corner “Your Industry. Our Solutions”
At the heart of the booth, the Expert Corner “Your Industry. Our Solutions” embodies the synthesis of this approach. ENGEL’s technological offering takes the form of a broad and multifaceted ecosystem, one that cannot be fully represented within the confines of a trade show. From this awareness comes a space that goes beyond the traditional exhibition concept, positioning itself instead as a guided gateway to expertise, applications and production scenarios.
Through a focused selection of real cases and application configurations, visitors are taken inside the processes, gaining a clear understanding of how machines, automation and digital intelligence interact to deliver consistent and measurable results. For processors, the Expert Corner provides direct access to application know-how that can be transferred to their own production environment, helping them identify suitable production solutions, automation strategies and digital tools for improving efficiency, quality and process stability. One key principle stands out: value does not lie in individual technologies, but in the ability to orchestrate them with a clear focus on outcomes. This is where innovation becomes a method, and method ultimately drives performance.
Advanced process control: the role of intelligent assistants
Within this technological ecosystem, process control is one of the areas where innovation takes its most tangible form. Every project shown in the Expert Corner is built on an integrated optimization approach that involves the entire production system, from plant design through to the dynamic management of process parameters, entrusted to the digital assistants within the inject AI framework.
Digitalisation thus becomes a true enabler, simplifying machine operation while at the same time extending its performance capabilities. Intelligent assistants act directly and automatically on the process. iQ weight control helps maintain consistent part quality by compensating for material and viscosity fluctuations within the same shot, which can lead to 85% less weight dispersion. iQ clamp control automatically optimises clamping force, reducing energy consumption by up to 10% in force build-up and protecting the mould. iQ flow control stabilises mould temperature control, supporting reproducible thermal conditions and achieving energy savings of up to 18% in production.
Injection moulding cell with tie-bar-less ENGEL victory and easix six-axis robot – basis of the fully automated production solution for thermoplastic composite rotor blades (front view).
They are complemented by iQ process observer, which analyzes more than 1,000 parameters, detects deviations in real time and recommends corrective actions which helps avoid scrap. A system that does not simply react but anticipates critical issues and proactively supports operational decision-making.
The most advanced expression of this philosophy is the first autonomous injection moulding machine, already unveiled at K 2025 and now on display at Plast 2026.
Artificial intelligence drives the process
Based on an all-electric e-mac 80, the autonomous production cell marks a significant step forward: the system no longer simply provides support, but actively governs the process, adapting in real time to changing production conditions. Further enhancing the effectiveness and responsiveness of human–machine interaction is ENGEL Virtual Assistant (EVA), an AI-based digital assistant that supports process engineers and operators at every stage of their work. EVA recommends the appropriate actions, provides step-by-step troubleshooting guidance and enables immediate access to technical information. For production teams, this means faster troubleshooting, shorter downtimes and easier access to expert knowledge, particularly when experienced personnel are not immediately available on the shopfloor. It is not just a chatbot, but an extension of expertise, knowledge made accessible, instant and shared.
Within this framework, injection moulding evolves from a process requiring constant monitoring into a self-regulating system. The operator defines the quality requirements, while the machine automatically adjusts the parameters to ensure they are consistently met, reducing scrap, energy consumption and set-up times. The result is a new balance between human expertise and digital intelligence, where resources can focus on higher value-added activities.
From technology to first-hand experience
Rotor blades for drones made of carbon-fibre-reinforced composite, produced using tape-sandwich injection moulding technology.
Experiencing this transformation live means fully understanding what injection moulding can achieve today. For this reason, at the booth, an ENGEL Italy Master Trainer will host scheduled sessions as well as tailored one-to-one meetings dedicated to the digital assistants of the inject AI framework, offering the opportunity to explore applications in depth, discuss real-world cases and discover how to immediately translate these advantages into their own production environment. This gives visitors a practical basis for assessing where digital assistance can reduce operator workload, improve process stability or support faster troubleshooting in their own plants.
Within the booth, the innovation pathway is further demonstrated through two fully automated production cells, designed to translate the principles outlined so far into concrete applications. The first one is dedicated to lightweight design, featuring a system for manufacturing rotor blades for drones made of thermoplastic composites using tape-sandwich technology. This application brings together several key aspects: the production of high-performance components, integrated noise reduction and sustainability. Life cycle analyses have demonstrated a significant reduction in CO₂ footprint compared to conventional processes based on thermoset materials. The NeoBlade project is funded by the Federal Ministry for Innovation, Mobility and Infrastructure as part of the RTI programme ‘Take Off’ and is administered by the Austrian Research Promotion Agency (FFG).
At the core of the system is a tie-bar-less ENGEL victory 120 injection moulding machine, with a clamping force of 1,200 kN, equipped with an easix articulated arm robot. The robot manages all production steps in a continuous in-mould cycle through to the extraction of the near-net-shape part. At the heart of the process is a structural sandwich design consisting of carbon-fibre-reinforced thermoplastic tapes and an injection-moulded short-fibre compound.
The tapes form the load-bearing outer layers of the rotor blade and are positioned precisely in the mould and secured using vacuum fixation. This allows the reinforcements to be aligned exactly along the load paths – material is used only where it is needed for structural performance. In the next step, the core material made of a short-fibre thermoplastic is injected between the pre-positioned tapes and bonded to the outer layers to form a near-net-shape component structure. To further increase the lightweight potential, the core is foamed chemically, reducing component weight while maintaining structural performance. The result is a lightweight yet highly durable rotor blade in which shaping, structural function, noise-reduction and material bonding are realised in an automated cycle, eliminating the need for secondary machining operations.
The tie-bar-less design of the ENGEL victory improves accessibility in the mould area, simplifies the integration of automation and, in many cases, it is possible to choose a smaller machine size, which helps keep investment costs down. The optimised automation access enables cycle times of less than 60 seconds per rotor blade in this production solution.
A scalable technology
At Plast, visitors will be able to test the performance of the ENGEL autonomous production cell live through dedicated sessions and one-to-one meetings with an ENGEL Italy Master Trainer.
Alongside the drone propeller blades, another component produced using tape-sandwich technology is featured: a cover for high-voltage automotive batteries made of flame-retardant thermoplastic material, measuring 1.3 × 1.8 metres. Selected as a finalist for the JEC World Innovation Awards 2026, this application confirms the scalability of the process, which can be extended from small-sized components to large-format structural parts. For injection moulders, this opens the potential to manufacture large, lightweight functional components in an automated process, combining structural performance, flame-retardant material properties and efficient series production.
Cost-effective technology
Completing the exhibition area is a WINTEC t-win 5500 with a clamping force of 5,500 kN, equipped with an ENGEL viper 40 linear robot and a single-cavity mould developed by S.C.S. Società Costruzione Stampi (Monsano, Ancona). The machine produces transparent crates in Borealis RJ378MO random polypropylene, with a part weight of 232 grams in a cycle time of approximately 11-12 seconds. The application demonstrates how a standardised two-platen machine concept, short cycle times and integrated automation can support high output and competitive unit costs in packaging and logistics applications.
With this application, the ENGEL Group highlights another dimension of its portfolio: pragmatism and accessibility. WINTEC machines are designed to meet the requirements of a market demanding high competitiveness without compromising reliability and precision. The key strength lies in the balance between standardisation and performance: a robust, optimised engineering platform that translates technological complexity into operational simplicity and production efficiency. For processors, this means production solutions with reliable technology, straightforward operation and a favourable cost-performance ratio, especially where high-volume production requires stable output, short cycles and consistent part quality.
The future is not something you wait for: it’s something you build
The ENGEL autonomous injection moulding cell integrates the e-mac 80 injection moulding machine, automation system, and in-line quality monitoring.
Today, as the industry enters a new era of digitalisation and artificial intelligence, ENGEL reaffirms its role as a pioneer. From advanced process technologies to WINTEC machines, from software solutions to data utilisation, every element contributes to transforming manufacturing into a more stable, more efficient and more transparent production environment. For processors, the focus is on practical improvements: lower scrap rates, shorter set-up and troubleshooting times, more consistent part quality and better control over production costs.
For ENGEL, innovation is not merely a response to current needs. It is the ability to anticipate scenarios, interpret change and create the conditions for it to happen. A journey that evolves with consistency and vision and that finds its expression in the combination of engineering expertise, technological evolution, and industrial culture
The international trade fair for packaging, dosing, processing, and logistics took place in Düsseldorf from May 7-13, 2026. The booth was very well attended on almost all days, providing ideal conditions for in-depth discussions with customers and partners from around the world. The focus was clearly on personal interactions and direct dialogue: existing relationships were further strengthened, and new contacts were established.
“interpack was, above all, a place for exchange and personal encounters this year,” summarizes Nicolai Bisgaard, Sales Director Asia Pacific at Windmöller & Hölscher. “Our discussions with customers once again highlighted how important close partnerships are to successfully address the challenges facing the industry together.”
A particular added value for international visitor groups was the proximity to the W&H and GARANT headquarters. Many took the opportunity to gain a comprehensive impression of the companies’ capabilities and offerings on site.
Sustainability played a central role in many conversations. A large proportion of customers showed strong interest in solutions that enable more sustainable packaging production. Efficiency, design for recycling (mono-material solutions),and the use of recycled materials were key topics in making packaging future-proof, especially in the context of European and global legislation.
A common starting point for these discussions was the W&H “supermarket shelf,” which showcased a collection of international MDO-PE packaging solutions. Efficiently and industrially produced by W&H customers worldwide. In addition to these proven mono-material packaging solutions, the display featured a wide range of sample packaging for various applications, including paper-based solutions with and without barriers, mono-material packaging with and without barriers, and packaging solutions incorporating PCR.
Solutions for paper-based packaging, as offered by the W&H subsidiary GARANT Maschinen, also attracted strong interest among visitors. In particular, applications in e-commerce, such as padded paper shipping and return mailers were identified as a growing market. In connection with the trade show, visitors also had the opportunity to take a closer look at automation solutions during the GARANT Open House in Lengerich. The focus here was on integrated processes, from bag making to end-of-line automation and palletizing.
With many new impulses and strengthened partnerships, W&H and GARANT now look ahead to the coming months, continuing to rely on innovation, collaboration, and close customer relationships as key success factors.
the showcase dedicated to polymeric materials. A fundamental added value in terms of new content was brought by the innovation ecosystem, thanks to the presence of around twenty Italian startups that presented cutting-edge solutions ready to be integrated into the manufacturing fabric to visitors.
Meetings saw the close collaboration of leading trade associations and research entities – including Corepla, IPPR Plastica Seconda Vita, PlasticsEurope Italia-Federchimica, Unionplast, The European House Ambrosetti, TMP, Assorimap, Assogomma, Ipack-Ima, Largo Consumo, PVC Forum/VinylPlus Italia, and Made Competence Center I4.0 – who chaired the discussion tables, offering concrete answers to the regulatory and technological challenges of the future.
The organization’s commitment to preventing microplastic pollution has led the company to place particular emphasis on the implementation and certification of the Operation Clean Sweep (OCS) program. Thanks to this approach, Molecor has anticipated new 
