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“Think Globally, Act Locally” Fuels Bandera’s Strong International Expansion

Emma Lee
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“Think Globally, Act Locally” Fuels Bandera’s Strong International Expansion

“Think Globally, Act Locally” Fuels Bandera’s Strong International Expansion

The presentation highlights a comprehensive overview of Bandera’s capabilities, positioning the company as a global leader in extrusion technology and advanced manufacturing solutions. The “Who We Are” segment emphasizes continuous expansion, customer-centric engineering, and a strong commitment to innovation. With two production plants, a state-of-the-art R&D center, and dedicated facilities for testing and development, Bandera demonstrates a robust infrastructure designed to support evolving industry demands. The integration of sustainable practices, including solar energy utilization, further reflects its focus on responsible manufacturing.

The production facility overview showcases significant investment in modernizing operations, including advanced CNC machinery and CAD/CAM systems, enabling high-precision and efficient production processes. With a strong workforce and an expansive facility, the company is well-positioned for future growth and technological advancement.

Bandera’s global presence is reinforced through its “Think Globally, Act Locally” approach, highlighting operations across multiple regions, including India, the USA, and other international markets. This strategy ensures localized support while maintaining global standards.

The service program underlines a complete support ecosystem, offering remote assistance, field services, maintenance, and specialized training. With a focus on operational efficiency and long-term performance, Bandera ensures comprehensive lifecycle support for its customers worldwide.

Bandera continues to set benchmarks in advanced extrusion solutions with its phased approach to AI-driven quality control, redefining operational efficiency and precision in film production.

Phase 1: Infallible Inspector introduces a robust inspection layer that eliminates human error. High-resolution cameras installed at the winder capture images in real time, which are instantly analyzed by Artificial Intelligence. This ensures immediate detection of defects, delivering consistent, uncompromised product quality while reducing dependency on manual inspection.

Phase 2: Intelligent Assistant marks the transition from detection to process intelligence. The system not only identifies defects but also analyzes root causes by correlating them with active machine parameters. It provides actionable insights to operators, enabling precise adjustments in plant settings and significantly improving process optimization.

Phase 3: Autonomous Perfection represents the future of smart manufacturing. The system evolves into a fully self-adjusting machine, capable of detecting defects, diagnosing issues, and autonomously correcting parameters without human intervention. This closed-loop system ensures zero-waste production, maximum efficiency, and continuous process stability.

Bandera at PLAST 2026 presents a strong portfolio of innovations, reinforcing its continuous commitment to research, technology development, and deep understanding of customer requirements.

Bandera’s ongoing investment in research and development continues to drive meaningful improvements across the organization. These advancements represent a significant source of pride for the company and demonstrate its dedication to delivering greater efficiency, reliability, and long-term value to customers across the global plastics processing industry.

A major highlight of Bandera’s presentation is the introduction of a new Business Unit dedicated to Coating and Laminating technologies. This strategic expansion strengthens the company’s capabilities in high-performance film production and advanced material processing, supporting a wide range of industrial and packaging applications.

Bandera will also present the expansion of its Service Program, designed to provide enhanced technical support, faster response times, and improved lifecycle management for installed extrusion lines worldwide. In addition, the Spare Parts Program has been expanded to ensure higher operational reliability, improved machine uptime, and faster delivery of essential components.

On the technology front, Bandera will showcase innovative material solutions including Water-Soluble PVOH/PVA Films, designed for environmentally responsible applications, and Vacuum Film made from 100% Polyamide (PA), offering high performance for demanding industrial processes.

The company will also highlight its expertise in Flat-Die technology for Membranes and Geomembranes, supporting infrastructure, environmental, and construction sectors. Additionally, Bandera will present advanced Technical Sheets in ABS, PMMA, and PC, developed for high-performance engineering and industrial applications.

TWINTELLIGENCE – Advanced Compliance & Performance by Bandera

Bandera’s HVTSE (Highly Vented Twin Screw Extruder) marks a significant technological achievement in PET processing, combining high efficiency with regulatory excellence. The system is backed by N.O.L. 399 (No Objection Letter) and PNC 3258 (Pre-Notification Consultation), ensuring full compliance for food-contact applications. This validation is applicable to all future PET installations, reinforcing confidence for converters and brand owners. Additionally, the solution is fully upgradable for existing PET lines, including FDA-approved installations, enabling seamless integration without major modifications.

BONDERA BARRIER FLEX – 7 Layer Technology at PLAST 2026

Luigi Bandera introduces BONDERA BARRIER FLEX, an advanced 7-layer extrusion solution engineered for high-performance flexible packaging. Scheduled for installation at Bandera in June 2026, this system represents a significant step forward in barrier film production and multilayer technology.

Designed for versatility, BONDERA BARRIER FLEX supports a wide range of applications including barrier films, flexo printing films, packaging films, and general-purpose flexible packaging. The line is optimized to process multiple material combinations such as LDPE, EVA, LLDPE, MLLDPE, along with blends incorporating MDPE, HDPE, and C-O PP, ensuring flexibility across various production requirements.

The structure integrates EVOH and PA in central layers, delivering superior barrier properties essential for extending shelf life and maintaining product integrity. The system offers a lay-flat width up to 2200 mm (trimmed) and 2300 mm tubular film, enabling large-format production.

With a thickness range from 35 to 150 microns for barrier structures and 20 to 200 microns for PE-based films, the line accommodates diverse application needs. The total output reaches up to 550 kg/h with LDPE, ensuring high productivity and operational efficiency.

BONDERA BARRIER FLEX highlights Bandera’s focus on innovation, performance, and advanced multilayer extrusion technologies for next-generation flexible packaging solutions.

luigibandera.com

#Bandera #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#PrintPublication  #injectionmouldingworld #modernplasticssingapore

Innovation Backed by Six Decades of Expertise

Max Maeder
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Innovation Backed by Six Decades of Expertise

 

BMB S.p.A. represents nearly six decades of excellence in injection molding technology, with a legacy that dates back to its founding in 1967 by President Egidio Bugatti. Over the years, BMB has maintained continuous growth and technological advancement, establishing itself as a trusted global partner in the plastics processing industry.

With a consistent presence at every edition of PLAST Milan since its inception, BMB demonstrates long-standing commitment to innovation and industry leadership. The company’s machines are built around core values that define its engineering philosophy—performance, quality, robustness, speed, and reduced energy consumption—ensuring reliability and efficiency across applications.

BMB’s success is deeply rooted in its approach to customer relationships. In an increasingly digital world, the company continues to emphasize the importance of personal connections, fostering long-term partnerships based on trust, responsiveness, and shared growth.

Combining heritage with forward-thinking technology, BMB continues to deliver high-performance injection molding solutions that meet the evolving demands of global manufacturing, reinforcing its position as a benchmark brand in the plastics industry.

BMB S.p.A. presents a new generation of further-optimized injection molding machines engineered for robustness, reliability, and uninterrupted production. Designed to meet the evolving needs of high-performance manufacturing, these solutions combine advanced technology with application-specific precision.

The eKW45HP/3450WP hybrid model is tailored for high-productivity packaging and medical applications, including 30 ml cup production. It ensures consistent output, high speed, and operational stability in demanding environments.

The eKW20Pi/700, a fully electric machine, is cleanroom-ready and ideal for precision manufacturing where hygiene and accuracy are critical. It delivers energy efficiency, reduced noise, and exceptional repeatability.

For caps and closures, the eKW38Pi/2200 full electric system offers superior energy savings and optimized cycle times, making it a preferred solution for high-volume production with reduced operational costs.

The eKW28Pi/1300 hybrid machine is designed for food packaging and high-speed injection applications, combining flexibility with enhanced productivity and process control.

With these advanced models, BMB reinforces its commitment to innovation, delivering reliable, energy-efficient, and high-performance solutions that support continuous production across critical industry segments.

BMB S.p.A. continues to elevate injection molding performance with a suite of advanced technologies engineered for efficiency, precision, and long-term reliability. These innovations are seamlessly integrated across its machine portfolio, ensuring consistent productivity in demanding industrial environments.

At the core is the iQ-Pump Technology, an intelligent hydraulic system that dynamically adjusts power output according to cycle requirements. This results in a 15–20% reduction in energy consumption, significantly lowering operational costs while maintaining optimal performance.

The High-Response Injection Unit is designed with a fixed body structure where only the ultra-light piston moves. This configuration enables faster response times, superior injection speed, and exceptional precision, making it ideal for high-quality production applications.

To further enhance operational efficiency, Self-Lubricating Prismatic Guides minimize the need for lubrication, reducing maintenance requirements and ensuring a cleaner mold area—an essential advantage for medical and packaging environments.

User interaction is optimized through an Advanced Interface, featuring a large 24.5-inch touchscreen complemented by mechanical keys. This combination provides intuitive control, reliability, and ease of operation, even in continuous production settings.

The New Clamping Unit Design in the KW series improves mold parallelism by reducing the distance between the moving plate and mold center. This innovation supports higher precision and accommodates large multi-cavity molds, boosting productivity.

BMB also offers Flexible Configurations, with Full Electric machines for precision and cleanroom applications, and Hybrid models for power-intensive, high-speed production. The range extends up to 1300 tons for full electric and 2800 tons for hybrid systems, ensuring versatility across diverse manufacturing needs.

Why Choose BMB? Your Partner for Performance

With nearly six decades of proven expertise in injection molding, BMB S.p.A. stands as a trusted partner for high-performance manufacturing. Built on a legacy of innovation and precision engineering, BMB machines are designed to deliver consistent, reliable, and high-quality output across demanding production environments.

BMB offers a comprehensive portfolio of over 8 machine models, each engineered for continuous, uninterrupted production. These systems are optimized to ensure maximum uptime, reduced cycle times, and long-term operational stability—key factors for modern manufacturing efficiency.

Addressing the growing challenge of skilled technician shortages, BMB machines are designed with simplified maintenance, self-optimizing processes, and user-friendly interfaces. This enables manufacturers to maintain productivity with minimal manual intervention while ensuring process consistency.

Energy efficiency is at the core of BMB’s technology. Advanced solutions such as the iQ-Pump system and the full electric machine range significantly reduce power consumption while enhancing performance and precision, contributing to lower operating costs and sustainable production.

With deep expertise across key sectors including caps & closures, food packaging, medical applications, and general molding, BMB delivers application-specific solutions tailored to industry needs. Backed by strong after-sales service and seamless Industry 4.0 integration, BMB ensures complete lifecycle support and smart manufacturing readiness.

www.bmb-spa.com
www.plastonline.org

#BMB #BMB S.P.A. #Plast 2026 #Modernplasticstv#Globalplasticsnetwok#ModernPlasticsIndiaMagazine
#PrintPublication #PrintMagazine #Modernplasticsindia#modernplasticseurope

Revolutionizing Tooling: TAGMA 2026 at Die & Mould India Expo 2026

Petra Löwer (Germany)
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Revolutionizing Tooling: TAGMA 2026 at Die & Mould India Expo 2026

Die & Mould India, the largest and most prestigious exhibition for the die and mould industry in India, is set to return with its 14th edition from April 21–24, 2026, at the Bombay Exhibition Centre, Goregaon, Mumbai. The exhibition is organised by TAGMA India (Tool & Gauge Manufacturers Association), the country’s only association representing tool and die makers, and continues to be the most influential and comprehensive biennial platform for India’s tooling and mould-making ecosystem.

With a strong legacy of 13 highly successful editions, Die & Mould India has firmly established itself as the flagship expo of the Indian die and mould industry, bringing together industry professionals, technology providers, and global innovators. TAGMA India, which boasts a robust membership base of nearly 700 companies, once again brings the industry under one roof to showcase advanced technologies and solutions shaping the future of manufacturing.

Die & Mould India Expo 2026 will spotlight the latest developments and advanced technological innovations in tooling, mould-making, plastic injection moulding, and precision manufacturing. Visitors can expect comprehensive displays of CNC machining, EDM systems, CAD/CAM/CAE software, additive manufacturing, heat treatment solutions, and advanced 3D printing applications for the die and mould industry. From machine tools and accessories to injection moulding machines, mould bases, and components, the exhibition covers the entire engineering and tooling value chain.

The event attracts professionals from key sectors such as automotive, consumer durables, electricals, electronics, and industrial manufacturing, making it a premier destination for sourcing, learning, and networking. Recognised as a gateway to the global market, Die & Mould India Expo 2026 offers unparalleled opportunities for collaboration, business expansion, and technology exchange among die and mould suppliers in India and overseas participants.

Reflecting on the growing importance of the exhibition, Devaraya Manjunath Sheregar, President, TAGMA India, said, “Die & Mould India has always been a reflection of the strength and capability of the Indian tooling industry. As we move towards the 14th edition in 2026, our focus is on creating a platform that not only showcases world-class and advanced technologies but also enables meaningful collaborations, knowledge exchange, and global engagement for Indian toolmakers.”

D. Shanmugasundaram, Vice President, TAGMA India

Highlighting the industry’s momentum, D. Shanmugasundaram, Vice President, TAGMA India, added, “The response to previous editions has demonstrated how rapidly the Indian die and mould sector is evolving. Die & Mould India Expo 2026 will build on this momentum by bringing together machine manufacturers, automation experts, toolmakers, and solution providers under one roof, helping the industry move towards higher precision, productivity, and global competitiveness.”

The scale and impact of the exhibition were evident during Die & Mould India Expo 2024, which witnessed over 38,000 visitors from over 15 industry sectors, along with in excess of 35 product launches, participation exceeding 15 OEMs in the B2B Pavilion, a well-received Korean Pavilion featuring around 10 companies, and delegations from over 25 organisations exploring partnerships and collaborations. These milestones underline the growing global confidence in India’s tooling capabilities.

Die & Mould India Expo 2026 promises to take this success even further, offering visitors the opportunity to discover advanced innovations, experience next-generation technologies, attend technical knowledge sessions, connect with leading suppliers, compare solutions, and gain insights into future industry trends. The exhibition is a must-attend platform for manufacturers, engineers, buyers, and decision-makers across the precision tooling and manufacturing ecosystem.

https://www.tagmaindia.org/ 
https://www.diemouldindia.org/

#Die&MouldIndia #TAGMA_India  #Modernplasticsindia#Pasticsnews #ModernPlasticsIndia
#PrintPublication #PrintMagazine #DigitalGrowth #printpublication #printmagazine#Modernbusinesstimes #modernbusinessworld

Innovative 3D-Printed Padding Improves EOD Helmet Safety And Fit

Nikki Tong
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Innovative 3D-Printed Padding Improves EOD Helmet Safety And Fit

3D-Printed Padding Systems Increase Safety And Quality Of EOD Helmets

rpm advances the development and production of safety-critical helmet padding using 3D printing – supported by amsight, Farsoon, and Fraunhofer IPA.

Padding Systems for Safety-Critical Applications

EOD helmets are a key component of personal protective equipment for explosive ordnance disposal technicians. In addition to the outer protective shell, the internal padding plays a decisive role in energy absorption, secure fit, and wearer comfort. At the same time, these components are subject to stringent requirements regarding quality, reproducibility, and documentation.

The additively manufactured padding system developed by rpm is based on a lattice structure that replaces conventional foam materials. By specifically designing the lattice geometry, mechanical properties such as stiffness and damping behavior can be locally adapted, allowing different areas of the head to be protected individually. Improved protective performance is achieved while using less material, resulting in reduced weight and enhanced wearing comfort. The open structure also supports ventilation and simplifies cleaning.

Development and Manufacturing by rpm

Additive manufacturing enables rpm to realize padding geometries with defined damping structures and to produce them reproducibly. Design, material selection, and manufacturing parameters were carefully aligned to ensure consistent properties throughout serial production. Development and manufacturing of the padding are fully handled by rpm, while the customer markets the helmets and padding as part of its protective system.

Quality Assurance Through Data-Driven Processes with amsight

To sustainably ensure high quality standards in the long term, rpm relies on software solutions from amsight as the digital quality backbone of the project. Continuous acquisition and analysis of relevant process and part data across the entire additive manufacturing chain allow deviations from defined target values to be identified at an early stage. This enables proactive intervention in the manufacturing process before quality defects occur.

The resulting data-driven transparency regarding material behavior, process parameters, and component properties makes a significant contribution to process stabilization and ensures reproducible mechanical and functional characteristics of the padding. At the same time, systematic data evaluation — including statistical process control — provides a robust basis for documentation, traceability, and continuous process optimization, all of which are essential prerequisites for consistently high quality in safety-critical applications.

Industrial 3D Printing Technology from Farsoon

The padding components are manufactured on industrial 3D printing systems from Farsoon. These systems provide the process stability and repeatability required for safety-critical applications and enable controlled implementation of the padding geometries developed by rpm. Thanks to their open system architecture and precisely adjustable process parameters, Farsoon systems form the technological foundation for reliable additive serial production. In combination with rpm’s engineering know-how and amsight’s data-driven quality processes, consistent functional properties of the padding are ensured across all production batches.

Scientific Support from Fraunhofer IPA

The validation of manufacturing quality through data-driven processes was scientifically supported by the Fraunhofer Institute for Manufacturing Engineering and Automation IPA.

Fraunhofer IPA specifically assisted rpm in implementing the amsight software for data-driven quality assurance using process and machine data from the Farsoon systems. The focus was on identifying relevant process variables, defining suitable quality metrics, and analyzing manufacturing data to assess process stability and reproducibility.

This support enabled the creation of a transparent and reliable data basis that allows rpm to detect deviations at an early stage, stabilize processes in a targeted manner, and ensure consistently high quality of additively manufactured padding in serial production.

Outlook

“As the development and manufacturing partner of our customer, our focus was on creating a padding system that can be produced reproducibly and reliably meets the required quality characteristics,” says Dr. Jörg Gerken, Technical Managing Director at rpm. “The combination of additive manufacturing and data-driven quality assurance plays a central role in this.”

The approach developed in this project demonstrates how 3D printing, industrial manufacturing technology, and software-based quality assurance can be combined to realize customized components for safety-critical applications, and how a structured, data-driven quality backbone can help make additive manufacturing a dependable production technology for the future.

www.rpm-factories.de

#rpm#Modernplasticsindia#Pasticsnews #ModernPlasticsIndiaMagazine
#PrintPublication #PrintMagazine #Modernplasticssingapore

Refresco Drives Sustainable Packaging Innovation With Sidel Laser Blowing

Alex Lim
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Refresco Drives Sustainable Packaging Innovation With Sidel Laser Blowing

Refresco Sets New Standards With Sidel’s Evoblow Laser

In Bruchsal, Germany, Refresco is making history with Sidel’s latest breakthrough technology – the EvoBLOW Laser. Now in operation at Refresco for over one year, this industrially proven innovation is redefining PET bottle lightweighting while bringing unprecedented efficiency to packaging line operations.

A new standard at Refresco

When Refresco sought to lightweight their 1.5L PET bottle while maintaining consistent, top-quality performance, the unique new innovation for the task was Sidel’s EvoBLOW Laser. Unlike traditional halogen-powered preform heating, this laser-powered solution enables precise, pinpoint preform heating, with full control and up to 36 heating lines along the preform.

The breakthrough precision of this laser-based technology enables a result that is not possible with today’s halogen solutions. Gabriele Luna, Head of Indirect Procurement, shares “We’ve been able to lightweight the bottles while keeping them robust and strong. For us, the real value is the level of control and stability this technology brings to everyday production.

“Innovations like this support Refresco’s broader ambition to continuously reduce material use, increase recycled content and improve operational efficiency across our European footprint. What’s important for us is that new technologies are scalable, industrially robust and ready for high‑volume operations – that’s where they start to make a difference.”

Lightweighting, stability, ease

Lightweighting without sacrificing bottle performance is a significant advantage of the EvoBLOW Laser, and Refresco was able to reduce its material use by up to 15% without compromise.

The technology also brings a new level of efficiency and way of working. It offers improved line operations, ease and efficiency, especially when working with recycled PET (rPET) – a significant leap forward for sustainability.

EvoBLOW Laser has been tested at Refresco with up to 100% rPET and produces bottles with 50% and 70% rPET with the same blowing recipe. It also saves energy during production.

Daniel Debruijn, PET Expert at Refresco shares: “Every day, I manage many changes of preform or material. With the traditional halogen oven, we often have to adjust the process multiple times. With the laser, you reload a new recipe, start the blower, and the bottle is right the first time. The stability and simplicity of process settings make unplanned stops stress-free for the operators. By eliminating warm up and cool down time, this stable technology is always ready, increasing productivity.”

Innovation partnership

A strong partnership between Refresco and Sidel made this breakthrough possible. As a leading beverage solutions provider for retailers and Global, National and Emerging (GNE) brands, Refresco offered a highly dynamic, demanding testing environment and worked closely with Sidel to turn this innovation into a reality for the industry.

Coert Michielsen, Chief Supply Chain Officer at Refresco, shares: “We’re very happy with the relationship we have with Sidel. They keep us sharp and challenge us constructively and they are available across more than 45 of our plants worldwide. ”

Marina De Barros, EVP Customer Management Europe & Central Asia, shares: “Trust is something Sidel and Refresco have built over time, across several innovations and shared projects. We are working side by side with Refresco, sharing and exchanging on market trends and business challenges.  This guides us to continuously adapt and develop the technologies of the future.”

By combining Refresco’s operational expertise and scale with Sidel’s technological development, this partnership demonstrates how innovation can move from concept to reliable industrial performance.

www.sidel.com

#Sidel#Modernplasticsindia#Pasticsnews #ModernPlasticsIndiaMagazine
#PrintPublication #PrintMagazine #Modernplasticssingapore

Interpack Spotlight Forum 2026: A Deep Dive Into PPWR And AI

Max Maeder
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Interpack Spotlight Forum 2026: A Deep Dive Into PPWR And AI

From PPWR To AI: What Visitors Can Expect At The Interpack Spotlight Forum 2026

Around 75 presentations, sessions and panel discussions: The Spotlight Forum at interpack 2026 brings together key debates on regulation, resource efficiency, automation and securing skilled labour. International experts from industry, politics, associations, start-ups and institutions will shape the programme from 7 to 13 May in Düsseldorf.

Under the motto ‘7 Days, 7 Topics’, the interpack Spotlight Forum is entering its second round and positioning itself as the trade fair’s central exchange platform. It is jointly organised by interpack, dfv Conference Group and PackReport.

7 May – PPWR: Opportunities and risks powered by REA

Between efficiency and responsibility: The first day of the trade fair will be dominated by the European Packaging Regulation PPWR. The practical implications for the use of recycled materials, reusable quotas, recycling rates and hygiene requirements will be discussed. Tânia Dias da Costa (pacoon Sustainability Concepts), for example, will highlight the steps required for regulatory implementation in companies. Frank Debusmann (REA Elektronik) will show how intelligent labelling systems can contribute to PPWR-compliant recycling, and Patricia Torres Mateus (OMRON Electronics) will talk about the role of automation in data collection, transparency and traceability along the production line. A panel discussion with industry representatives and the European Commission will focus on competitiveness, location issues and the impact of the regulation on companies, customers and consumers.

8 May – Resource efficiency powered by Aasted

On interpack Friday, there will be an extensive programme on resource efficiency. One example is the presentation by Pierre Michaels and Thomas Goetzl (TTE Strategy GmbH). They will show how organisational structures, cross-location benchmarking and data-based dialogue between plants can tap into unused capacities. Aasted, in turn, will highlight the optimisation of chocolate processes and the efficient use of resources. In a panel discussion, moderator Ton Knipscheer (European Co-Packers Association) will talk to industry representatives about how geopolitical uncertainties, tariffs and regulatory pressure are changing supply chains and what innovation impulses this is generating for the packaging industry.

9 May – Smart packaging powered by Domino

Digital identification, networked systems and data-based business models will be the focus on Saturday. Craig Stobie (Domino Germany), for example, will explain the potential of introducing 2D codes. Simon Hill and Ian Richards (TNA Northern Europe B.V.) will use practical examples to show how integrated packaging lines can increase efficiency while meeting safety, sustainability and quality requirements. Jürgen Lochner (Mosca) will demonstrate how machine manufacturers are developing digital services and data-based business models to provide strategic support to their customers. Dr Tobias Jochum (Fraunhofer IAP) will talk about digital product passports, brand protection and end-to-end traceability along the supply chain.

10 May – Intelligent systems and AI powered by Syntegon

On Sunday, the focus will be on automation and data-based production models. Thomas Peter and Stephan Schuele (Syntegon Technology) will show how digital innovation, end-to-end processes and contactless automation can pave the way to the ‘Factory of the Future’. Marco Facchin (BIOMETiC srl) will demonstrate in his presentation how 3D computed tomography and explainable AI make food inspection more precise. Jan De Roeck (Esko-Graphics) will highlight how AI-supported workflows bring together regulatory requirements, sustainability goals and market launch cycles. Christian Keßler (SEW Eurodrive) outlines the transition to the software-defined factory. These contributions are examples of the broad programme on intelligent systems and AI on 10 May.

11 May – Circular economy powered by Metsä

Monday is dedicated to circular value creation models. Kaisa Munukka (Metsä Board) explains how data-based life cycle analyses, renewable raw materials and fossil-free energy sources can contribute to reducing the carbon footprint. Thomas Krämer (Wipotec) shows how product labelling and digital transparency enable traceability and thus support the circular economy. Based on strategic futurology, Gillian Garside Wright (Aura Consultants) outlines key trends up to 2050 and their influence on circularity, brand trust and innovation strategies. Carsten Bertram, Head of Packaging Sustainability at Henkel Consumer Brands, also brings the perspective of an international brand company to the stage. He will show how the requirements of the PPWR are being translated into concrete packaging strategies and which practical implementations are already taking place. Many other exciting presentations on this day will delve deeper into current trends and developments relating to the circular economy.

12 May – Innovative materials powered by tesa

On Tuesday, the question of how innovative materials and design approaches combine sustainability requirements and industrial performance will be explored. tesa SE, for example, will highlight the shift towards circular packaging solutions and show how recycling-friendly designs, mono-material concepts and advanced adhesive systems can contribute to resource efficiency. Rosa González (AIMPLAS) will present sustainable polymer formulations for packaging applications. Lynsey Maddison (ProAmpac) will discuss material solutions that are consistently geared towards ‘design for recycling’, including mono and fibre products for different markets. Finally, Dr Jörg Zacharias (KRONES AG) will focus on the vision of fibre-based beverage bottles and highlight the opportunities, limitations and industrialisation potential of bio-based, recyclable solutions.

13 May 2026 – Young Talents

The last day of interpack 2026 is dedicated entirely to young professionals. The Spotlight Forum is at the heart of the programme – both for young talents and for companies in the packaging industry that want to become more attractive employers and recruit qualified employees.

In an open discussion round, industry associations such as the VDMA and the Industrial Association for Plastic Packaging (IK) will exchange ideas on effective measures for recruiting young talent. Topics will include cooperation with universities, new qualification profiles and strategies for retaining young talent in the long term. Representatives from leading companies will also discuss how they promote young talent, develop them in a targeted manner and prepare them for key positions. Formats such as ‘NextGen Plastics’, powered by IK, provide additional impetus and highlight prospects for the next generation in the packaging industry.

www.interpack.com

#Interpack #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#PrintPublication #PrintMagazine #Modernplasticssingapore

HB-Therm Boosts Spanish Distribution With Arburg

Max Maeder
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0
HB-Therm Boosts Spanish Distribution With Arburg

HB-Therm Now Also Represented By Arburg In Spain

Shared values as the foundation of a strong partnership

HB-Therm has appointed Arburg as a second distributor for its entire product range in Spain. With the headquarters of the Spanish subsidiary in Arganda del Rey, south-east of Madrid, and a further location in Montcada i Reixach (Barcelona), Arburg will further strengthen HB-Therm’s market presence in Spain.

In addition to the globally respected Thermo-6 temperature control units, the expanded portfolio also includes the new Flow-6 flowmeters and flow controllers. With Thermo-6 and the Gate-6 interface server, digitalisation is becoming an integral part of HB-Therm customers’ daily production processes — in line with Arburg’s machine technology.

This step recognises the long-standing and close cooperation between the two companies, which has proven successful since 1 January 2024 in Portugal and for many years across Asia. In these markets, HB-Therm is represented by Arburg in China and Hong Kong, as well as in Indonesia, Malaysia, Singapore and Thailand.

The Thermo 6 temperature control units feature speed-controlled pumps and various integrated software assistants as standard, offering maximum efficiency combined with maximum process and production reliability.

Comprehensive service and sales network

A key success factor of the partnership is Arburg’s well-established and extensive service and sales network, on which HB-Therm can rely.

“This secures us an excellent market position, which we intend to expand further, particularly in the important European market of Spain,” emphasises Kurt Klopfenstein, CSO at HB-Therm.

“Arburg and HB-Therm have long shared common values that make our cooperation especially efficient and partnership-driven. These include the highest quality standards, centralised production at a single location, and short regional supply chains.”

The Thermo 6 temperature control units in size 62 expand the product portfolio for particularly demanding requirements. They enable flow rates of up to 140 L/min and heating capacities of up to 32 kW.

Family-owned companies working successfully together

Both HB-Therm and Arburg are family-owned companies. Through their innovations, both have repeatedly driven the plastics industry forward in recent years. HB-Therm’s temperature control technology and Arburg’s injection moulding machines work closely together via the shared OPC UA interface, enabling comprehensive data exchange and consistently advancing process digitalisation.

The partnership has been further deepened through customer-specific customisation. Special versions of the Thermo-6 units are now available as so-called A1 units. These can be clearly identified by their distinctive special colour and a screensaver featuring the Arburg logo. In addition, the temperature control units are fully integrated into arburgXworld, where all relevant information — including data from the digital twin — can be accessed.

The resulting synergies can be fully leveraged in customers’ production environments. HB-Therm’s high quality standards are reinforced by a globally unique lifetime warranty covering the heater and flowmeter of the Thermo-6 and the entire measuring section of the new Flow-6.

This creates the best possible conditions for successful joint market development — now also in Spain with Arburg as a new distributor.

www.hb-therm.com

#HB-Therm#Modernplasticsindia#Pasticsnews #ModernPlasticsIndiaMagazine
#PrintPublication #PrintMagazine #Modernplasticssingapore

Eco-Conscious Strategies Redefining Success in the Cosmetics Industry

Nikki Tong
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Eco-Conscious Strategies Redefining Success in the Cosmetics Industry

Sustainability As A Success Factor In The Cosmetics Industry

As the world’s leading trade fair for processing and packaging solutions, interpack brings together decision-makers and experts from a wide range of industries – from food, pharmaceuticals and cosmetics to chemicals and consumer goods. Sustainability is a central issue across the board. In the cosmetics industry in particular, the growing environmental awareness of consumers and regulatory requirements are driving innovation along the entire value chain, with packaging playing a key role. Current developments are demonstrating how manufacturers, machine builders and material suppliers are translating these challenges into market-ready solutions.

The ecological aspect is moving further into the focus of cosmetics packaging, with reduction of the carbon footprint being a key issue. In that context, manufacturers are coming under pressure from legal regulations such as the EU Packaging Regulation. However, a large number of new developments, from the switch to paper-based materials to the use of recycled materials, demonstrate that the industry has long been making progress on that score.

The plastic laminate tube from an Italian manufacturer features a lacquer with scented microcapsules that release a rose fragrance when rubbed.

Interpack exhibitor Greiner Packaging clearly formulates the vision of tomorrow’s cosmetics packaging: recyclable, lightweight, based on PCR plastics and with a reduced carbon footprint. To that end, the packaging manufacturer’s Design & Prototyping department DesPro has been developing refill solutions such as Trigger Refill, a refill bottle for multiple dosing, featuring an integrated dosing unit for precise millilitre-level dispensing, or the refill funnel “Refill Funnel” for soap, dishwashing liquid, or shampoo concentrates. The concept: a funnel-shaped package, the base of which is sealed with a strip, is placed on an empty bottle; the lower strip is pulled off to the side and then the main sealing film is removed from the top. The resulting air flow empties the concentrate contained in the packaging into the bottle, before water is topped up via the funnel so that no product is wasted. During production, up to 100 percent rPET can be used.

A screw-on brush applicator allows cosmetics to be applied directly from the tube.

Cosmetic tubes with added value

In the tube segment, which according to the European industry association Etma accounts for around 50 per cent of European production in the cosmetics sector, manufacturers are increasingly focusing on functional added value. Tubes enable precise dosing, provide hygienic protection for sensitive formulations and can be combined with smart caps, roll-on systems or applicators.

One current example is a joint project by interpack exhibitor PackSys and the Tubex Group: they have developed an aluminium tube with a screw-on brush applicator that allows precise application of liquid formulations to the skin or nails. Aluminium’s excellent barrier properties provide reliable protection against oxygen ingress and extend the shelf life of sensitive contents.

The JAM 42 fills and closes plastic and glass bottles in various formats and sizes.

Paper-based cosmetics packaging on trend

Product packaging is a key component of Scope 3 emissions coming from companies in the cosmetics industry. And so, in addition to plastic reduction, the focus is increasingly shifting to fibre-based materials. The “Pulp in Action” consortium, which brings together 50 players from the cosmetics industry, aims to drive forward the development of paper-based primary packaging. The first prototypes were recently presented; they include waterproof paper shower gel tubes as well as refill bags and portion sachets with a high paper content. Bio-based coatings provide the necessary barrier properties against moisture and grease.

There is also new impetus in the luxury segment: a US packaging manufacturer has created a patented refill jar made from moulded cellulose for Guerlain’s luxury skincare product “Orchidée Impériale”; a demonstration that sustainable materials are also finding acceptance in the high-price segment.

Actega’s Ecoleaf technology enables partial, on-demand metallisation.

Flexible machines for growing packaging diversity

At the upcoming interpack, machine manufacturers in Düsseldorf will once again be showcasing innovations in the filling and packaging of cosmetics. Flexible solutions are in particular demand, to cope with the increasing array of variants. The Marchesini Group, for instance, has complete packaging lines in its portfolio, including the AXO 1000 automatic tube filling machine and the JAM 42 monoblock machine, which fills viscose products as well as liquid and foaming products such as nail varnish, perfume, cleaning agents or creams and is able to process a wide range of cap types.

A case study from Schubert shows what automated filling and packaging solutions can look like in practice. The packaging machine manufacturer has commissioned a compact TLM Power Compact filling line with cobots for natural cosmetics company Annemarie Börlind, which processes glass and plastic containers in a wide range of formats. Thanks to the multi-transport unit, hygienic design and CIP cleaning, the system fulfils both sustainability and efficiency requirements.

The aluminium cartridge is a recyclable refill solution.

Well protected inside aluminium

Another area of innovation is decorative finishing. All4Labels and interpack exhibitor Actega rely on Actega’s Ecoleaf technology with Starshine on-demand metallisation. Metallic effects on cosmetics packaging can be achieved without PET carrier films, which significantly reduces plastic consumption and cuts CO₂ emissions by up to 80 per cent. At the same time, the technology opens up new creative scope for labels in the personal care segment.

The new Nivea Creme Natural Touch consists of ingredients of natural origin and the iconic tin is made from 95 per cent recycled aluminium.

Recently established Swedish company Meadow aims to make use of the global recycling infrastructure for aluminium and will be presenting its new capsule technology at interpack. This transforms an aluminium can into a ready-to-use pre-fill solution which, taking the form of a cartridge, can be filled with soap, shampoos and other products and inserted into a reusable dispenser.

Brand manufacturers are also actively driving packaging innovations. The iconic blue Nivea cream jar from Beiersdorf has now been launched in a version made from 95 per cent recycled aluminium – containing a vegan version of the skincare classic.

Digital transparency is also becoming more important: with the EcoBeautyScore, cosmetics companies are currently establishing a Europe-wide environmental assessment system that covers the entire product life cycle. Packaging plays a central role here, as it contributes significantly to Scope 3 emissions. The system evaluates products over their entire life cycle, from raw material extraction to disposal, and for now comprises four product categories: shampoo, conditioner, shower gel and facial care products. A global expansion is planned. “EcoBeautyScore is the transparency tool that the beauty industry has been waiting for. For the first time, brands can communicate their environmental impact in a scientifically sound, consistent and clear way,” says Jean-Baptiste Massignon, Managing Director of the EcoBeautyScore Association.

www.interpack.com

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WITTMANN Combines Performance And Cost Efficiency At Chinaplas 2026 Shanghai

Max Maeder
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0
WITTMANN Combines Performance And Cost Efficiency At Chinaplas 2026 Shanghai

WITTMANN At Chinaplas 2026 In Shanghai Performance Meets Cost-Effectiveness – From Local Production

WITTMANN auf der Chinaplas 2026: Halle 4.1, Stand D41

At Chinaplas 2026, the WITTMANN Group is setting a milestone. For the first time, an injection molding machine will be presented that from now on is being produced at the company’s own facility in China. The all-electric EcoPrimus combines precision and efficiency with very high cost-effectiveness. With a total of three live machine exhibits and a comprehensive presentation of auxiliaries and automation solutions, WITTMANN will be presenting itself as an innovative partner to the injection molding industry at Chinaplas 2026 from April 21 to 24 in Shanghai, China.

EcoPrimus: Focused on the essentials

The EcoPrimus, with a clamping force of 1000 kN, was specifically developed for high-volume single-component compact injection molding. Here, the new all-electric injection molding machine combines high precision, efficiency, and cost-effectiveness. It features a robust and compact design, and users do not have to compromise on ease of operation. Like all other current injection molding machine series from the WITTMANN Group, the EcoPrimus is equipped with the latest Unilog B8X machine control system. At Chinaplas, an EcoPrimus 100/350 demonstrates its high performance with the production of functional key rings made of PS.

Last December, WITTMANN inaugurated the expanded production plant in Kunshan. In addition to robots and auxiliaries, injection molding machines from the EcoPrimus Series will now also be produced locally. In addition, development capacities will be expanded in China. “This will enable us to implement local requirements even faster and in a more targeted manner. Our customers will benefit from the WITTMANN Group’s global technology plat-form,” says Kevin Wang, General Manager of WITTMANN in Kunshan.

The all-electric EcoPower is at home wherever precision, efficiency, and cleanliness are required—in both thermoplastic and elastomer injection molding. During Chinaplas 2026, an EcoPower will produce sealing rings from liquid silicone.

EcoPower: Precision and efficiency for LSR

Also the second live machine exhibit demonstrates the efficiency of WITTMANN’s all-electric injection molding machine technology. An EcoPower 110/210 is used to produce liquid silicone rubber (LSR) sealing rings in a 16-cavity mold with a single shot weight of 1.7 grams. Worldwide, applications involving silicone are becoming increasingly important. This trend is being driven by modern medical technology on the one hand and electromobility on the other. Both industries exploit the outstanding range of properties offered by LSR. Compo-nents made of liquid silicone can be used in a particularly wide temperature range from -50 to +250 °C. They have good electrical insulation properties, very good weather and aging resistance, and high biocompatibility.

WITTMANN offers injection units specifically developed for processing liquid silicone, as well as many other LSR-specific options that cover a wide range of injection volumes and mold sizes for use on injection molding machines of various designs.

The all-electric EcoPower is at home wherever precision, efficiency, and cleanliness are important. It achieves high injection speeds and high dynamics and enables extremely precise control. Servo direct drives and the use of braking energy using WITTMANN KERS technology reduce energy consumption to a minimum.

The MicroPower was specifically developed for the production of small and micro parts. At Chinaplas, WITTMANN will present the production of vascular clips made of POM.

MicroPower: Everything it needs on a minimum footprint

Everything it needs for production in just two square meters – that’s what the unique Micro-Power concept offers for molding small and micro parts. The design of the machine allows the injection piston to reach the parting line of the mold. This reduces the mass cushion to a minimum and significantly reduces the sprue, if not eliminating it altogether. The result is higher material efficiency and improved quality consistency, as the pressure is transferred over a very short flow path.

During Chinaplas, a MicroPower 15/10 produces vascular clips made of POM with a single part weight of 0.003 g in a 4-cavity mold. The micro parts are demolded by the integrated vertically arranged scara robot and quality-checked by camera within the self-contained work cell. The good parts are deposited sorted by cavity. The work cell is equipped with a laminar flow box to ensure production under Class 7 clean room conditions in accordance with 14644-1.

Primus 118 is celebrating its Asian premiere. The new linear robot is a reliable and cost-effective solution for all pick-and-place applications and for use in simple automation cells.

Primus robot with increased load capacity

In the area of automation, WITTMANN will be presenting an Asian premiere at Chinaplas 2026. The new Primus 118 expands the range of applications for Primus linear robots for injection molding machines with clamping forces of up to 250 tons. Whereas the maximum payload in this size range was previously five kilograms, the new robot offers a maximum payload of up to eight kilograms. A new design with reinforced demolding and vertical axes as well as reinforced drives underpin the high performance of the Primus 118. The robot offers up to ten valve slots and thus various combinations of gripper and vacuum circuits. Up to eight vacuum circuits are possible.

Since the drilling pattern in the robot’s main beam has not changed compared to previous robot generations, the new Primus 118 can be easily integrated into existing systems. The Primus linear robot series is a reliable and cost-effective solution for all pick-and-place applications and for use in simple automation cells.

The Primus 118 works with WITTMANN’s proven R9 robot controller. This includes an OPC UA interface as standard for exchanging data with an MES and editing and saving programs on a PC. The R9 supports the user right from the program creation stage, saving time. The QuickNew Wizard guides even users with no prior knowledge safely and quickly through the process.

Tempro basic 120: Precise control with ease of use

In the auxiliaries exhibition area, several representatives from all product categories are on display live in Shanghai: temperature control units and water flow regulators, dryers and vacuum loaders, as well as granulators for in-house recycling.

These include, for example, temperature control units from the Tempro basic series. They are the cost-efficient choice for all applications which require precise temperature regulation and high operating comfort and still concentrate on the essentials. The new size 120 was developed specifically for large consumers.

The single-circuit temperature control units for applications up to 120 °C work with radial impeller pumps to enable high volume flows over a wide pressure range. The units are equipped with an automatic filling system including pressure monitoring and pressure gauges in the flow and return lines. The self-optimizing microprocessor control operates with an accuracy of ±1 °C. Thanks to a high-precision, servo step-motor-controlled proportional valve inside the cooling line, the temperature control units can respond even more accurately to fluctuaitons in the process. The flow rate is steplessly adjustable. Since the proportional valve does not require a membrane, service requirements are reduced and the service life of the device is extended. The highly precise control increases the energy efficiency of the application. A new feature across the entire series is a 3.5″ TFT LCD color display, which further simplifies the operation of the temperature control units. Compared to the previous seven-segment display, it provides a much better overview and intuitive menu navigation.

In-house recycling made easy: The G-Max XL granulator is designed for a throughput of up to 100 kilograms per hour.

G-Max XL granulator for clean, homogeneous regrind

During the four days of the trade fair, a G-Max XL granulator will be demonstrating how little it takes to obtain valuable raw material from sprues and production waste. The compact granulators of the G-Max series are suitable for soft to medium-hard plastics such as PP, PE, ABS, PU, or PC. The optimized rotor ensures clean, homogeneous regrind and high material throughput. The solid flywheel maximizes the inertia of the rotor to achieve significantly higher performance with the same energy input. With speeds of 200 rpm at 50 Hz, the number of unnecessary cutting repetitions is reduced. Thanks to the tiltable hopper, screen changes and cleaning can be carried out very easily without tools.

The G-Max XL model presented at Chinaplas 2026 is the largest in the series. It is designed for a throughput of up to 100 kilograms per hour.

Complete solutions from a single source

When it comes to material handling, automation, injection molding machines and mold temperature control, in-house recycling, digital technologies, or complete solutions from a single source, WITTMANN is the reliable partner for all industries that require high-quality and affordable plastic products, such as packaging, medical technology, automotive, and household appliances. “Our expanded production facility in Kunshan represents WITTMANN’s transformation from a single-unit supplier to a full-service total solution expert,” emphasizes Kevin Wang. “Here in China and Asia, we can now offer our customers integrated system solutions from a single source that are produced entirely locally.”

www.wittmann-group.com

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Maguire To Showcase Next-Generation Materials Control Systems At MD&M West 2026

Max Maeder
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0
Maguire To Showcase Next-Generation Materials Control Systems At MD&M West 2026

Maguire Showcases Complete Materials Control Solutions At MD&M West 2026 — From Ultra-Low Energy Drying To Fully Integrated Blending And Feeding

Maguire Products, a global leader in gravimetric blending and material handling systems, will exhibit at MD&M West 2026, demonstrating how processors can improve efficiency, reduce energy consumption, and gain total visibility across their production processes.

On display in Booth 4439, Maguire will feature its ULTRA-150 vacuum dryer alongside a fully integrated Fusion-controlled blending, feeding, and conveying system, offering visitors a complete view of next-generation materials handling — from drying through feeding and blending.

MAGUIRE FUSION THROAT

ULTRA-150: Ultra-Low Energy Drying for Medical, Cleanroom Processing and More

Leading the showcase is Maguire’s ULTRA-150 dryer, the industry’s first ultra-low energy vacuum dryer, designed to deliver fast, consistent drying with a fraction of the energy consumption of conventional desiccant systems.

The ULTRA-150 uses a clean vacuum drying process that eliminates desiccant beds, regeneration cycles, and high-maintenance components, reducing energy use by 60–80% and dramatically shortening drying times, while increasing overall production uptime.

With its compact footprint and low-maintenance design, the ULTRA-150 is ideally suited for medical, cleanroom, packaging, and technical molding applications — virtually any environment where material quality, process stability, and energy efficiency are critical.

“Processors today are looking for smarter, more connected systems that deliver real efficiency gains,” said Frank Kavanagh, Global VP of Sales & Marketing at Maguire. “From ultra-low energy drying with ULTRA to fully integrated control with Fusion, we’re showing how material handling can be simpler, more efficient, and far more intelligent than ever before.”

MAGUIRE FUSION FLOOR

Cleanroom-Ready Fusion System: Blending, Feeding, and Conveying — Unified

Also on display is a demonstration of Maguire’s Fusion platform, which integrates blending, feeding, conveying, and extrusion control (when required) into a single touchscreen system.  Fusion can be installed on the machine throat, as a floor-mounted system, or on a mezzanine to suit different production layouts.

The integrated system features:

This cleanroom-friendly configuration demonstrates how processors can consolidate blending, feeding, and conveying into a single coordinated system, enabling rapid color and additive changes without stopping the blender — all managed from a single intuitive touchscreen interface with complete process data.

By integrating core material handling functions into one connected platform, Fusion delivers on Maguire’s design philosophy: “Intelligent Simplicity” — fewer systems, fewer interfaces, and better process control.

“MD&M is the perfect environment to demonstrate these systems,” added Kavanagh. “ULTRA and Fusion are ideal for high-performance, clean manufacturing environments where accuracy, efficiency, and process visibility really matter.”

MAGUIRE FUSION MEZZANINE

One Booth. One Control Philosophy. Total Process Insight.

Together, the ULTRA-150 dryer and Fusion-controlled system represent Maguire’s holistic approach to materials handling — giving processors the tools to reduce energy costs, minimize waste, improve part quality, and simplify operations across molding and extrusion applications.

The booth will also feature Maguire’s Tracker software platform, providing plant-wide visibility across Maguire equipment. Tracker enables processors to remotely monitor and control blenders, feeders, dryers, and conveying systems; review material consumption; track alarms; and generate detailed process reports to support smarter decision-making and continuous improvement.

The ULTRA energy savings calculator will also be available on the stand, allowing processors to compare their existing drying systems with ULTRA’s vacuum drying technology and instantly estimate annual energy savings, operating cost reductions, and CO₂ sustainability impact.

www.maguire.com

#Maguire#Modernplasticsindia#Pasticsnews #ModernPlasticsIndiaMagazine
#PrintPublication #PrintMagazine #Modernplasticssingapore

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