Saturday, July 4, 2026
spot_img
Home Blog Page 292

Cosmetics and Body Care Manufacturer visett Adopts V-Shapes Sachets for Innovative Single-Dose Packaging

Next generation solution for single-use packaging and sampling a new growth opportunity for the company

V-Shapes, an innovative supplier of vertically integrated products and services for convenient, hygienic and sustainable single- dose packaging, today reported that visett, a leading provider of branded and white label cosmetics and body care products, has added V-Shapes sachets to its packaging mix. The company currently has a V-Shapes PRIME single-lane fill and seal packaging/converting machine for on-demand production of unique single-dose sachets that can be opened with a single gesture using one hand, as well as a Trojan Label T2-C printer. The company is using a combination of printing on demand and pre-printed flexo substrates to meet the widest possible range of customer needs. visett, located in Germany and in business for two decades, offers its products via white label, B2B and B2C. B2B business for the company, which has nine employees, has grown in 50 countries over the last decade.

“We have historically offered a whole range of packaging for our products, including bottles and tubes,” said Michel Raad, Owner and Managing Director of visett, “We had never offered sachets before because many of our competitors did. But as an innovative company, when we learned about V-Shapes, we saw it as the next-generation solution, a differentiator for us, and we didn’t spend a lot of time thinking about it.”

The V-Shapes PRIME has been so successful for visett that the company is currently in the process of seeking a larger facility in order to add two or three V-Shapes ALPHA six-lane packaging machines. Since based on volume, some substrate is preprinted with flexography, the company will likely configure one of its machines as an AlphaFlex with in-line printing and use pre-printed flexo rolls for the others. “In this way,” Raad said, “we will have the ability to produce relatively large quantities with on-demand printing, but for the largest quantities, we can still leverage our flexo fleet as well.”

Currently, sachets comprise less than 10% of visett’s overall volume, but that share is expected to grow dramatically once the ALPHA units are installed. For visett, sachets represent an add-on offering, building on its overall growth rather than replacing any current production.

“As we have introduced these innovative sachets to the market,” Raad added, “we have found a number of unexpected uses. For example, for sampling, we don’t need to ship large containers anymore, which reduces our sampling costs significantly. In addition, customers who might previously have purchased a full-sized container of a product now are frequently asking for full sets of 10 to 20 sachets in addition to the full-size container for more convenient use. For example, they might take sachets with them when they travel and prefer not to carry the full- sized container with them, or for handing out to their customers as samples to encourage those customers to purchase the full-sized containers. Sometimes customers find the single-unit sachets more convenient overall. A good example is our cream make-up removal. Some customers would prefer to purchase 10 or 20 single-use sachets rather than a pot of the product.”

The other opportunity is in restaurants and at events, Raad points out. “The Health Department has told us that as we come out of the pandemic, most certainly, large multi-use containers on tables in restaurants and bars, as well as at events, will be forbidden. So the demand for single-use sachets will continue to grow. And the V-Shapes sachets are so much easier, cleaner and more hygienic to open and dispense than traditional single-serve packages.”

Raad has also been extremely pleased with the support he has received from V-Shapes, noting, “It’s been a very good relationship, they are easy to work with and very supportive. Their response time is also very fast. I have two phone numbers to use with WhatsApp … if the first one doesn’t answer right away, the second oneusually does, which means I literally have 24/7 service.” He also notes that, like his own company, V-Shapes is very proactive. He says, “At visett, once we have a good product range, we start selling it. But in the background, we are also developing new products and upgrading existing ones. V-Shapes has that same philosophy, and they are very proactive in communicating to us about upgrades or new developments. For example, they have already notified us we should expect to have another equipment upgrade soon, and we are also looking forward to implementing substrates made from recycled feedstocks. V-Shapes stays on top of all of that for us to make sure we are delivering the best product possible to our customers.”

To learn more about vertically integrated end-to-end solutions for production and filling of single-dose sachets, and other products and services from V-Shapes, visit www.V-Shapes.com.

Aniflex chooses Xeikon digital technology to take label production to the next level

The Polish printing specialist has invested in a Panther PX3300 UV inkjet press to expand its digital label offering and speed up production.

Lier, Belgium, 27 April 2022 – Based in Tomaszów Mazowiecki, Aniflex Głowacka Wojtaszek general partnership is one of the fastest developing companies in the self-adhesive labels and packaging sector in Poland. The company’s growth strategy is based on consistently investing in modern printing technologies, allowing it to gain a competitive advantage and diversify its offering. Achieving these goals were the determining factors behind the decision to install a five-color Xeikon Panther PX3300 inkjet digital press. Maciej Wojtaszek, co-owner of the printing company, said, “The investment in the new Xeikon press has significantly increased the technological capacity of our plant and allowed us to exploit the sales potential for low- and medium-volume orders, as well as helped us cut delivery time – all of which enable us to stay competitive.”

Established in 2003, the company has invested significantly in organizational, production and technological advances over the years, and today, offers shrink sleeves and flexible packaging, in addition to self-adhesive labels. Great emphasis is also placed on expanding the product offering with innovative solutions that meet current trends and market needs, as the company strives to maintain its leading position. These include self-adhesive labels printed on new eco materials and packaging with augmented reality technology.

Xeikon’s Panther PX3300 has replaced an older inkjet machine which had been in use at the Tomaszów plant for many years. In fact, Aniflex was one of the first companies in the industry to invest in UV inkjet printing for labels. The Xeikon press was chosen to modernize production and allow the company to increase print quality, among many other benefits.

Mr Wojtaszek explained that when choosing a new press, it is extremely important to ensure that the high print quality can be repeated automatically without having to re-enter the job parameters each time, and that you have the ability to produce multiple SKUs very quickly. Xeikon PX3300 meets both these requirements and more. The five-colour (CMYK + white) press prints on substrates up to 350 mm wide at a maximum speed of 50 m/min (approx. 990 m2/h). The PantherCure inks allows Aniflex to deliver durable and abrasion- resistant labels with high gloss, and thanks to the ability to apply two layers of white ink, to produce attractive tactile and haptic effects inline.

“Xeikon’s PX3300 supports a wide variety of substrates: PP, PE, PET, self-adhesive paper, vinyl, metallized and clear-on-clear transparent materials, and is extremely useful in the production of labels for industrial, chemical and household use, as well as for cosmetics and health care, and alcohol, beer and other beverage labels,” says Michał Kuczkowski, sales manager, labels and packaging, Xeikon. “There is no need to create printing plates for digital printing, which reduces costs and shortens lead times. By using a sensor, Xeikon presses can also print additional elements for personalization, or markers in a specific place, or add digital print on pre-printed substrates.

“By using Xeikon X-800 software, the user can increase the automation of the label production process and the control of individual production stages, as well as create security measures to protect the end user, such as EAN barcodes, QR codes, DataMatrix or other track & trace solutions.”

The introduction of the state-of-the-art Xeikon PX3300 combined with the earlier experience of the Aniflex team in inkjet printing has allowed the printing company to reach the next level of production quality. Customers have also been very enthusiastic about the new opportunities that the investment will bring.

Mr Kuczkowski concludes, “We are very proud to support a modern company like Aniflex. As a market leader, it is developing dynamically, as validated by being ranked 13 times as a Business Gazelle by the Coface Group. The team also conducts many additional activities and share interesting ideas, such as webinars about the creation and production of labels and packaging. They educate their clients by showing unconventional projects, new raw materials, various refinements, and environmentally friendly solutions. It is a very experienced and demanding team that often sets high standards for their suppliers, including us!”

Picture caption (L–R): Michał Kuczkowski, sales manager, labels and packaging, Xeikon; Maciej Wojtaszek, co-owner, Aniflex; and Łukasz Smok, head of production, Aniflex

Recycled HDPE with an excellent carbon footprint

rHDPE causes up to 88 per cent fewer CO2 emissions than virgin material

Hard, 5 May 2022 – Recycled HDPE (rHDPE) from the Spanish recycling plants Suminco in Montcada i Reixac and in Venta de Baños, which belong to the ALPLA Group, causes up to 88 per cent fewer carbon equivalent emissions than virgin material. This finding of an analysis performed by the independent business consultancy c7-consult once again underscores the importance of recycling.

Recycling plastic packaging has been an integral part of ALPLA’s sustainability strategy for more than 25 years.The global manufacturer of plastic packaging always advocates a closed packaging loop in accordance with the bottle-to-bottle principle. Recycling plays a key role in this, giving value to used plastic packaging. Having long since established a name for itself globally as a partner for PET recycling on the basis of its own recycling plants, the company additionally moved into HDPE recycling in autumn 2019 when it purchased the two Spanish recycling plants.

To underscore the importance of recycling in the area of HDPE too, ALPLA commissioned c7-consult, an independent business consultancy focusing on life cycle assessments, the climate and sustainability, with calculating the carbon footprint of rHDPE (recycled HDPE).

rHDPE significantly reduces carbon emissions
The result illustrates once again why it pays to continue to invest in recycling activities – the rHDPE produced in Montcada has a carbon footprint of 0.24 kg of carbon equivalents per kilogram. This equates to 88 per cent fewer greenhouse gas emissions than virgin HDPE, which has a footprint of 1.92 kg of carbon equivalents per kilogram. The rHDPE produced in Venta de Baños likewise has an excellent footprint of 0.28 kg of carbon equivalents per kilogram, putting it 85 per cent lower than virgin HDPE. The analysis covers the separate collection and sorting of post-consumer HDPE bottles (primarily in Spain), their shipment to the ALPLA recycling plants, and their being washed and processed into rHDPE pellets. The two plants currently have an annual capacity of approximately 25,000 tonnes of rHDPE.

‘The saving of up to 88 per cent CO2 with rHDPE in comparison to virgin material confirms once again that our investments in our global recycling activities are worth it. We wish to continue on this path in the future too.’
Günther Lehner, ALPLA Chairman

Colour sorting offers additional advantages
When it comes to recycling HDPE, ALPLA focuses in particular on colour sorting. This maintains high-quality HDPE recycling streams, preserves colour streams and keeps packaging in the loop for a long time. Turning yellow HDPE into yellow rHDPE, white into white, red into red or blue into blue, for example, reduces the use of colour pigments, while additionally preventing commingling and therefore also ‘greying’ of the material.

This enables ALPLA to meet many of its customers’ marketing requirements and produce many examples of coloured packaging using sustainable recycled materials. This goes hand in hand with important measures in the area of design for recycling which aim to accommodate the complete recyclability of a product already at the concept development stage.

ALPLA investing in the circular economy
In 2018, ALPLA signed the Global Commitment of the New Plastics Economy, an initiative of the Ellen MacArthur Foundation, and committed to spending a total of 50 million euros to expand its recycling activities up to 2025. ALPLA has since significantly increased this investment target. From 2021, an average of 50 million euros a year will be ring-fenced specifically for recycling. In addition, all packaging solutions are to be fully recyclable by 2025 and the proportion of processed post-consumer recycled materials is to rise to 25 per cent of total material usage by this time.

 

Teko-plastic improves energy balance with EcoPower from WITTMANN BATTENFELD

Teko-plastic, a family-owned company based in Preding near Weiz, Austria, has adopted sustainability and energy efficiency as its guiding principles. In addition to using recycled materials in production and investing in renewable energy, the company installed a machine of the EcoPower series from WITTMANN BATTENFELD this February and has carried out energy measurements with this machine.

The company Teko-plastic Kunststoffwerk E. Schröck GmbH, now managed by Theo Koblischek in the third generation, was founded by Erich Schröck und Theo Koblischek in 1961. Today’s 18,000 m² production facility in Preding near Weiz, Styria, was built in 1971. Since the beginning of the 1980s, Teko-plastic has specialized in the production of household goods made of plastic. With its takeover of BEKAFORM Kunststoffproduktion GmbH, Teko-plastic successfully entered the German market.

More than 80 % of the company’s sales are realized with its own products, such as bowls, household and kitchen aids, baskets, tubs, boxes, buckets, canisters, fresh food boxes and much more. Just under 20 % are contributed by job order production for Austrian industrial customers. Apart from its main markets Austria and Germany, Teko-plastic also supplies its products to customers in Switzerland, the Netherlands, Belgium, Slovenia, the Czech Republic, Sweden and France.

To make its products, the company with a workforce of 48 employees uses 12 BATTENFELD injection molding machines ranging from 1,000 to 8,000 kN in clamping force. The raw materials used are polypropylene and polyethylene, with 25% of the materials processed consisting of regrind. The latter is mostly purchased in Austria and Germany, but sprue and faulty parts are also recycled in-house and mixed in with the virgin materials.

However, Theo Koblischek’s ecological commitment goes far beyond just using recycled materials in production. Investments are also being made into improving the company’s energy balance, with moves such as energy recovery from waste heat utilization and use of solar energy. Currently, 6,000 m² of roof area are being covered with solar cells designed for a total annual output of 850,000 kWh. Teko-plastic expects to use 550,000 kWh of this for its own energy requirements, the rest will be fed into the public electricity network.

With energy costs making up an increasing share of the total production costs, it was natural for Theo Koblischek to take a closer look at the injection molding machines, too. “The energy costs have more or less doubled over the last year”, says Theo Koblischek, “so the issue of energy efficiency is now highly relevant for us.” In February this year, a machine from the all-electric EcoPower series with 4,500 kN clamping force was installed at Teko-plastic. The machines of the EcoPower series stand out by their extremely high level of energy efficiency, due on the one hand to the use of ultra-modern servo motors and on the other hand to the machine’s KERS (Kinetic Energy Recovery System) technology.

Theo Koblischek wanted to evaluate as precisely as possible the ultimate benefit gained from using state-of-the-art WITTMAN BATTENFELD technology, so he carried out the relevant energy consumption measurements on the new EcoPower 450 equipped with an 85 mm screw. He subsequently compared the measurement results with those achieved with a BATTENFELD TM 4500 injection molding machine installed in 2001 and fitted with a 100 mm screw. On both machines, a bucket with a volume of 10 liters was produced. The difference between the two machines’ energy consumption rates turned out to be enormous. Over an eight-hour measurement period, an energy consumption of 68 kWh with a cycle time of 16 seconds was measured on the TM, while the consumption shown for the new EcoPower was a mere 24 kWh with a cycle time of about 13 seconds. Theo Koblischek comments: “Our measurements have shown that by comparison with the TM, an output of 115% has been made possible with an energy input of only 35 %. If both machines were equipped with screws of the same diameter, the difference in energy requirements for both machines in favor of the EcoPower would be even greater. Moreover, the EcoPower’s water consumption is also considerably lower.”

Theo Koblischek has now measured the electricity consumption of all machines previously used on the company’s production floor and compared the readings to the consumption data of comparable new machines from WITTMANN BATTENFELD. The option of replacing all machines with up to 4,500 kN clamping force with all-electric machines opens up an enormous savings potential of more than 60% for these machine sizes. But for larger machines, too, energy savings of around 40 % can still be achieved. Theo Koblischek concludes: “If the electricity price remains at the current level, an exchange of our total range of machinery could be fully amortized within 10 years. Due to the particularly high savings potential for the smaller high-speed machines, we will replace these with new ones first. “

Concerning the installation of the EcoPower 450 delivered in February 2022, Theo Koblischek further remarks, that in addition to the machine itself, he also has come to greatly appreciate the customer support provided by the WITTMANN BATTENFELD service team.

Starlinger recycling technology for Australia’s largest PET recycling plant

The recently opened Circular Plastics Australia PET recycling facility in Albury-Wodonga, New South Wales, is equipped with a recoSTAR PET 215 HC iV+ PET bottle-to-bottle recycling line from Starlinger that produces 2.5 tons of rPET per hour.

Circular Plastics Australia (PET) is a joint venture partnership between Pact Group, Cleanaway Waste Management Ltd, Asahi Beverages, and Coca-Cola Europacific Partners (CCEP) aiming to create a circular economy for PET beverage and food packaging. The newly installed recoSTAR PET 215 HC iV+ at the Albury-Wodonga facility turns post-consumer PET flakes into food-contact rPET pellets, starting with a two-stage heating and drying process of the hot-washed flakes for optimum preparation for the extrusion process. After extrusion, thorough filtering and underwater pelletising, the produced rPET pellets undergo vacuum treatment in the downstream SSP reactors for IV increase and highly effective decontamination that readies the pellets for food-contact applications.

Joining forces to close the loop
Circular Plastics Australia (CPA) plans to recycle 30,000 tonnes of post-consumer PET collected via container deposit schemes and kerbside recycling each year and use the food-grade rPET pellets as raw material to produce new beverage bottles and other food and beverage packaging. Each member of the joint venture provides its knowledge and expertise in the project: Cleanaway supplies the plastic to be recycled through its collection and sorting network, Pact operates the facility and provides technical and packaging expertise, while Asahi Beverages, CCEP and Pact buy the recycled plastic from the facility to use in their packaging. The output of the Albury-Wodonga plant will help to increase the amount of locally sourced and recycled PET by two thirds from around 30,000 tonnes to over 50,000 tonnes p.a. and reduce Australia’s reliance on virgin plastic and recycled plastic imports.

The CPA Albury-Wodonga facility was supported by an AUD 5 million grant through the New South Wales Government’s “Waste Less, Recycle More” initiative, with the support of the Australian Government’s Recycling Modernisation Fund. “This joint venture is a major achievement and sets precedence”, said Paul Niedl, Commercial Head of Starlinger recycling technology. “We feel proud that we can support Circular Plastics Australia with our know-how and technology in their commitment to sustainability and help to establish a closed-loop system for plastic packaging in Australia.”

Pact’s Managing Director and CEO, Sanjay Dayal, said: “The opening of this state-of-the- art facility in Albury-Wodonga is a game changer for Australia’s plastic recycling industry. Working together with our partners, this facility creates a true circular economy by recycling and manufacturing PET beverage bottles and food packaging here in Australia without the need to import plastic material from overseas.”

CPA is building a second PET recycling facility in Altona North in Melbourne, Victoria, which will be equipped with a Starlinger recoSTAR PET 330 HC iV+ recycling line featuring the largest SSP reactor currently installed worldwide. It will have the capacity to recycle the equivalent of around one billion PET beverage bottles each year. Construction has been scheduled to begin in April 2022 and be completed in 2023.

www.pactgroup.com
www.cleanaway.com.au
www.asahi.com.au
www.cocacolaep.com/au

STACKTECK FIRST TIME SHOWCASING IML AUTOMATION SYSTEM AT A TRADESHOW

StackTeck Systems Ltd., a global manufacturer of multi-cavity, high-volume production molds and complete automation systems, is pleased to share that an IML  system  designed and manufactured by StackTeck Automation will be presented for the first time at an exhibition at the Plastimagen 2022 show in Mexico City this March.

Christopher Day, StackTeck’s General Manager- Mexico and Latin America stated: “We have received very positive customer feedback about StackTeck’s IML Automation installations, including some remarkable testimonials about the robustness of the equipment and strong technical support which is now highlighted on the StackTeck website.  We look forward to the opportunity to show all our customers how smooth and precise the StackTeck robot is while running at a very fast cycle time.”

This “must see” IML Automation system designed and built by the StackTeck Automation team in Canada will be running at the Avance Industrial booth No. 1214 in a 420-ton Sumitomo Demag El-Exis SP machine which is part of an ultra-high speed hybrid series of injection molding machines. The system will be running a 1×4 cup mold that  features the TRIM (Thin Recess Injection Molding) light weighting technology, and In-Mold Labeling (IML). The labels that will be used for this cup are provided by MCC Verstraete and will feature metallic finishes as well as a digital watermark technology making the entire label fully scannable.

Plastimagen show attendees will also be able to see a 1×4  Servo In-Mold Closing  (IMC) Flip-Top closure mold at Avance Industrial’s booth running in a 130-Ton fully electric Sumitomo Demag IntElect machine.  This flip-top servo IMC mold features two interesting closure technologies that StackTeck offers in its repertoire. Firstly, In Mold Closing (IMC)  to fold the part over a living hinge and close the flip-top part before releasing it from the mold; enhanced with the addition of a servo actuated IMC mechanism that actuates in 0.75 seconds representing a 50% reduction in closing time compared to conventional IMC molds. The second technology is the use of advanced KoolTrackTM technology to minimize cycle time.

Static displays in StackTeck’s booth No. 1821 will feature the latest technologies with plastic parts and steel components. Some of these include PET Preform mold parts highlighting cooling and post mold cooling technologies, multi-material, specialty coatings,  KoolTrackTM, TRIMTM (Thin Recess Injection Molding), IML and closure technologies.  A core of a TRIM 19L industrial pail mold will also be on display together with TRIMTM pail plastic samples for attendees to see.

https://stackteck.com/

Exact Metrology Announces the Next Generation of Artec Micro

Exact Metrology: A Division of In-Place Machining Company and a comprehensive 3D metrology service provider and hardware sales company, now offers the newest version of its Artec Micro scanner. This new model distinguishes itself through its professional ultra-high precision industrial desktop 3D scanner, designed to deliver industrial-quality scans in just one click.

With a 2-year warranty, features of the Artec Micro include up to 10 microns accuracy and is perfect for quality testing and reverse engineering. It produces metrology-grade scans suitable for quality control, while removing the need for targets on the scanned object.

Artec Micro’s advanced twin color cameras and blue LED lights are synchronized with the scanner’s dual-axis rotation system to create a digital copy of your object with a minimum of frames captured. In addition, the Smart Scanning mode captures every surface of the object in the least amount of time, using an ideal number of frames. A minimum amount of training is required with Micro, as the scanner is user-friendly and ready to set up quickly. The scanner integrates with Artec Studio for real-time digital capture.

Delivering highly accurate scans, not only can Micro “see” well below the human visibility threshold of 40 microns, but its 3D measurements are among the best in today’s cutting edge scanners, making it a perfect choice for inspection and much more. Reverse engineering is completed with Artec Micro’s precise 3D measurement to digitally fit together legacy parts with those customers create, capturing even the smallest details that most scanners miss.

In minutes, Artec Micro transforms intricate items into CAD/CAM data for design, modification, 3D printing and casting. As a result, this saves hours of time in the design and production of complex pieces. The scanner also creates highly-detailed 3D models.

https://www.exactmetrology.com/

Plastics Industry Association Announces Top Leadership Appointments

The Plastics Industry Association (PLASTICS) Board of Directors voted on Tuesday to appoint Matt Seaholm to the position of Chief Executive Officer and Glenn Anderson to the position of Chief Operating Officer.

“We are incredibly excited to elevate both of these gentlemen to lead this organization into the future,” said Tad McGwire, Chairman of the PLASTICS Board of Directors“In making Matt our next CEO, the board is indicating how important advocacy and communications are for the plastics industry right now and the role we expect PLASTICS to play as a voice for its member companies. Matt’s extensive experience in this space and vision for where he wants to take this organization made him a great choice to be its next leader.”

Matt Seaholm has served as PLASTICS’ Vice President of Government Affairs for the past two years and prior to that was the Executive Director of the American Recyclable Plastic Bag Alliance at PLASTICS. Before joining the association, Matt was Vice President of Public Affairs at Edelman. He is a veteran of political and policy campaigns, having worked on everything from local ordinance fights to statewide political campaigns to national issue advocacy initiatives. He has been a public voice on behalf of the plastics industry for more than five years, testifying before more than thirty legislative bodies and being interviewed by more than one hundred media outlets.

“I am honored to be given this opportunity to lead the Plastics Industry Association,” Seaholm said. “While the industry has challenges before us, I firmly believe they are outnumbered by the opportunities. The innovation in materials, the investment in technology, and the overall commitment to sustainability give us countless stories to tell. The plastics industry and the people who work in it are essential to society and it is an absolute privilege to be a voice for them.”

Glenn Anderson is currently the Vice President, Member Engagement for PLASTICS and has been in that role since April of 2020. Glenn has been an industry leader for nearly 40 years. Prior to joining PLASTICS, Glenn worked for member company and NPE exhibitor, Milacron LLC (now a division of Hillenbrand) for over 30 years. During his time at Milacron, Glenn held numerous roles and responsibilities including Vice President & General Manager for both their injection & extrusion businesses for the America’s and most recently, as Senior Vice President – Global/Strategic Accounts working with key global customers for all Milacron branded companies including Mold Masters and DME.

“Glenn’s promotion to COO is a reflection of his managerial experience, institutional knowledge, and the broad set of responsibilities he has at PLASTICS,” McGwire said“In his new role, Glenn is going to be integral to the growth of the association, the success of NPE, and a member engagement strategy that gets PLASTICS where it needs to be.”

“I am humbled to be given the opportunity to take on this exciting new role, Anderson said“PLASTICS is now very well positioned to both leverage new and exciting opportunities, as well as meet the difficult challenges the plastics industry faces each and every day.”

PLASTICS has its annual Spring Meeting next week in Chicago, where Seaholm and Anderson will be formally introduced in their new positions.

 visit plasticsindustry.org.

TPE makes waves in surfing gear innovation

A perfect day for surfers consists of warm sunshine, calm water, and an off- shore breeze. Surfing is an incredible experience, so it’s no surprise that it’s so popular. However, any surfer will tell you that choosing the right board is crucial. Over the years, the materials used in board sports equipment have evolved significantly, from solid wood to more lightweight materials like fiberglass and polyurethane. Newer designs have made it easier to manoeuver the board and barrel the waves.

Engineering plastics such as thermoplastic elastomers (TPE), which have a variety of properties that make it ideal for use in sports and leisure equipment, have been introduced as a result of changes in board construction. TPE is a great choice for beginners to advanced riders looking for the perfect board weight. It creates surfboards that are durable, flexible, and meet other design criteria for a board that fits any riding style.

KRAIBURG TPE, a global TPE manufacturer of a wide range of TPE products and custom solutions for multiple industries, caters to the surfing equipment industry with a wide range of TPE products and custom solutions.

TPE is available in a variety of hardnesses and mechanical properties such as abrasion, scratch, and sebum resistance, as well as a soft velvety surface, giving designers a wide range of choices for their applications. TPE is typically used in surfing equipment applications such as surfboard pads, fins, ear plugs, coiled surf leashes, foot rings, paddle handles, and others.

Oil-resistance for better grip
KRABURG TPE’s AD/PAX/CR series is resistant to skin oils, sunscreen, and olive oils, making it ideal for surfboard applications as well as leashes, foot rings, paddle handles, sealing, and other sports equipment parts. The compound is a solution for 2-component seals with good adhesion to polyamides such as PA12, PA6 and PA6.6, partially aromatic polyamides (PAX), and polyarylamides (PARA) via the injection moulding process.

Velvety like the sea surface
The VS/AD/HM series provides smooth riding without the hiccups of scratches or grease. The compound series is the answer to velvety surfaces and the need for wear resistance. Surfboard pad, fin, earplug, GPS waterproof cover, and other parts are viable applications for this series. Furthermore, abrasion and scratch resistance, as well as resistance to skin oils, sunscreen, and olive oil, are important properties for surfing equipment that must withstand harsh extreme environmental conditions and substances such as sea water.

The series has good adhesion with PC, ABS, PC/ABS, ASA, SAN and polyamides like PA6 and PA12.

Vibrant colors, safe
Both series are available in a wide range of vibrant colors. The consistent colorability contributes to the improved appearance of TPE-rendered end products. These TPE compounds are also recyclable and free of latex, PVC, phthalates, and heavy metals. The flexibility and versatility of the compounds allow ergonomic and complex designs especially in board sports equipment.

Solvay and Carbios Demonstrate Enzymatic Depolymerization in PET/PVDC Barrier Film

Unique recycling technology helps the industry close the loop on PVDC- coated PET films

Solvay and Carbios successfully demonstrated that multi-layer PET1 films coated with Diofan® PVDC2 high- barrier polymer are fully compatible for enzymatic depolymerization – Carbios’ innovative recycling process. Results show that the PET is fully depolymerized, whereas the PVDC remains intact.

Carbios is the first company to have developed enzymatic processes dedicated to the end-of-life of plastics and fibers. The collaboration builds upon the results of an earlier proof of concept by Solvay which has confirmed that waste from packaging or other applications using bi-oriented PVDC multi-layer film can efficiently be recycled without compromising the outstanding barrier performance of the polymer. It aligns with Solvay One Planet’s sustainability ambition to preserve resources and contribute to safer, cleaner and more sustainable products.

“OEMs and brand owners are under tremendous pressure to increase the sustainability of their products,” says Guruprasad Sivakumar, Head of Marketing for Consumer, Healthcare and Environment at Solvay. “While PVDC has long been used for coating flexible PET films e.g. in food packaging, where it delivers impressive barrier properties, these multi-layer structures have been challenged regarding their recyclability. This is where Carbios’ unique recycling technology comes as a real game changer. By providing a feasible and sustainable end-of-life management solution, it can help the industry close the loop on PVDC-coated PET films and extend the value proposition of our high-barrier specialty polymers to further markets, such as the packaging of pharmaceutical products.”

The patented recycling process developed by Carbios works with specific enzymes to break down the PET molecules back into their constituent monomers. The technology uses moderate temperatures, which is ideal in the presence of PVDC, and can be applied to recycle post-industrial as well as post-consumer waste. The resulting monomers could be purified for reuse in the production of a new PET polymer of the same quality as those derived from virgin petrochemical feedstock. Notably, the joint study by Solvay and Carbios has demonstrated that PVDC does not jeopardize the depolymerization of PET.

“Our enzymatic approach overcomes the limitations of other recycling processes,” explains Alain Marty, Chief Scientific Officer at Carbios. “Conventional thermo-mechanical routes require clean-mono-material grade waste, and high-heat chemical or pyrolytic recycling cannot be used to regain the material value still present in many end-of-life applications. As the industry’s first solution for the recycling of complex multi-layer structures such as PVDC coated PET films, our enzymatic biological recycling makes a significant contribution to help the plastics economy become more circular. The joint study with Solvay also shows what can be achieved by collaborating towards a common goal – to the benefit of all players along the value chain.”

Solvay’s Diofan® and Ixan® high-barrier polymers have a track record of proven food packaging applications from fresh and processed meat to fish, poultry and cheese. They provide a superior barrier against the permeation of both water vapor and oxygen – most existing alternatives only meet one or the other purpose – as well as to odors and loss of aroma or flavor.