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New generation Xeikon Label Converting Units support scalability and flexibility

New generation Xeikon Label Converting Units support scalability and flexibility

Lier, Belgium, 10 February 2022 – Xeikon continues on its pathway to full digitalization with the launch of its
new Xeikon LCU series (Label Converting Units), specifically developed and designed for the converting
industries in high-end label production and manufacturing.

Moving to the next technological generation, Xeikon’s Label Converting Units are designed with a modular and scalable architecture for added flexibility, cloud connection, and full integration. They come in two models, the Xeikon LCU350 with its new modular platform for added flexibility and scalability to support business growth – and the Xeikon LCU33, a basic version, and entry-level choice. The new LCU series is now available for demonstration at Xeikon’s Global Innovation Center.

Jeroen Van Bauwel, Director Product Management, states, “A key value of our new Xeikon LCU series is in
the various different options and levels of investment available to suit the customer’s requirements. As with
many of our digital solutions, the Xeikon LCU series is designed to adapt and grow with our customer’s
business needs.

Through our Xeikon Solution Services (XSS), customized versions and different configurations are possible as the customer’s business grows, depending on the application and volumes required, e.g. from a basic varnish through to automatic laser die-cut capability and wider web versions up to 520mm.

The integration of the units in the Xeikon LCU series along with cloud connection offers full automation possibilities for both process and information exchange across all equipment. The Xeikon LCU Series is designed to work inline and offline with both Xeikon’s Panther and Cheetah digital presses.”

With Xeikon’s LCU series, automation is available for (a) processes: such as optional automatic turret rewind
or optional die plate change, and (b) job information: which allows data transfer to different units, giving
transparency and insight to the operator of the various status and functionality of the converting steps. The
Xeikon LCUs next-generation machine/machine and man/machine interfaces give the operator full insight into
the progress of each converting step.

Operators can monitor every process from lamination, die-cutting, slitting, winding, hot foiling, and screen printing. The varnishing station comes with increased varnishing width, and varnishing register, and an easy upgrade to spot varnishing. Xeikon’s new LCU series is highly accurate in terms of precision for cutting and precise registration.

The Xeikon LCU series has exceptional functionality and can be expanded with options that increase the
overall OEE of an operation – such as additional flexo stations to avoid change-over between different
varnishes, automated laser die-cutting to avoid die-plate change-over and increase turnaround, auto die-plate
change to reduce setup time and hot foil, and screen-printing stations to expand application range. The die-
cutting can happen semi-rotary at 80m/min to a maximum full rotary speed of 130m/min. Every facet and
operational step of the LCU series has been carefully considered and geared for higher efficiency.

To contribute to the digitalization of print manufacturing, the Xeikon LCU series has 1) built-in cloud
connectivity for data collection and remote service. The collected data is translated into key information that
helps operators in their day-to-day decisions making. 2) Machine/machine interfaces on Xeikon’s Panther 2.0
UV inkjet presses and Xeikon’s Cheetah 2.0 dry toner presses and (3) Man-machine interfaces give additional autonomy to the operator.

Van Bauwel concludes, “This is an exciting new development for the converting industries. From the
converter’s point of view, not only will he now have the latest fully automated and high-quality finishing and embellishing capabilities, but he will also have the flexibility to customize his finishing department and
combine a number of different processes to maximize his label applications and extend his label portfolio to
grow his business. Xeikon is also addressing customers who are on a smaller budget.

The Xeikon LCU33 is an entry-level model designed for smaller business operations. It is an attractive investment, upgradeable, and market competitive. With our new LCU series all, processes are now connected in one smooth process from file to finish.

With the cloud connection, the operators can now rely solely on the capabilities of the Xeikon machines. Converters today are constantly searching for new technologies and equipment to enable them to meet the high levels of demand from brand owners for the latest sophisticated and unique embellishments plus high-quality finish to attract consumers. With Xeikon’s new LCU series, they will have all they need to take the next step to full digitalization in label production and manufacturing.”

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Polymer fibers with graphene nanotubes make it possible to heat hard-to-reach, complex-shaped items

Polymer fibers with graphene nanotubes make it possible to heat hard-to-reach, complex-shaped items

  •     Polymer fibers with graphene nanotubes combine the flexibility of synthetic fiber with very high electrical conductivity. The nanotubes can be added into melted polypropylene or polyamide to provide electrical conductivity.
  • An ultrafine conductive fiber is used for fabric or mesh that can then be integrated into a polymer system.
  • Such electrically conductive heating fibers are required in the medical, agricultural, construction, oil and gas, textile, automotive, and aerospace industries.

From the warming of seating to the heating of industrial and living areas, from the heating of cars’ interior parts to the de-icing of roofs—all these challenges require flexible heating elements that allow temperature control. AMPERETEX has developed an ultrafine polymer fiber with OCSiAl’s TUBALL graphene nanotubes, also known as single-wall carbon nanotubes.

“A current equivalent to an ordinary incandescent lamp with a power of 75 W is enough to heat polymer material with a mesh made from such a fiber with nanotubes. The solution is safe for people—the voltage of clothing made of fabric with nanotubes is only 5 V,” said Pavel Pogrebnyakov, Founder and CEO of AMPERETEX.

“Graphene nanotubes are one of the highest performing conductors on Earth. At the same time, unlike other carbon additives, they are very flexible. Their shape is similar to human hair, but 50,000 times thinner. Due to their unique properties, the dosage of graphene nanotubes required to modify polymer fibers can be so low that it doesn’t affect filament production or characteristics,” said Dr. Christian Maus, Development and Support Leader for Thermoplastics at OCSiAl Group. The graphene nanotubes are available as concentrates that can be added into melted polypropylene or polyamide, for example.

Heating mesh made of innovative fibers is integrated into flexible material or complex-shaped composite elements. Laboratory tests showed fiber durability of 30,000 cycles, which is compatible with 30-year service life. Electrically conductive heating meshes have successfully passed testing in various projects, among which are an anti-icing roof and a bus stop: an anti-slip coating with integrated AMPERETEX heating elements and embedded automatic heating sensors.

“The market for the application of such fibers is huge. This includes the medical, agricultural, construction, oil and gas, automotive, and aerospace industries. Currently, we have entered the production of synthetic heating fabrics at industrial-scale volumes. This year, we plan to release a line of products for heating in previously unavailable areas. We are trying to reduce energy consumption and create solutions for the B2B sector in response to a specific request. The next step is the usage of these elements for heating of hard-to-reach objects and products with complex geometric configurations,” noted Pavel Pogrebnyakov.

   

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Baking up a storm with KRAIBURG TPE’s THERMOPLASTIC ELASTOMERS

Baking up a storm with KRAIBURG TPE’s THERMOPLASTIC ELASTOMERS

Engineering materials such as thermoplastic elastomers (TPEs) are used to improve the properties of preparatory devices for baking. Some of these benefits include soft-touch feel and chemical resistance, as they come into
contact with food.

With a diverse range of thermoplastic elastomer products and custom solutions for a variety of industries, KRAIBURG TPE offers high-quality TPE compounds that meet the requirements of preparatory devices for baking.
These include spatulas, scoops and whisks handles, buttons and sealing for baking devices, and more.

Baking made easy
KRAIBURG TPE& food-safe THERMOLAST  K TPE series of compounds are ideal for various food-contact applications because of their high-quality surface, low migration, and organoleptic properties. furthermore, the THERMOLAST  K TPE series offers good surface mapping and a wide range of hardness to allow for improved functional elements and designs of preparatory baking equipment.

Meanwhile, the soft-touch surface feel adds to the advantages of the compounds in the preparatory baking devices. KRAIBURG TPE’s TPE compounds can be pre-colored into a variety of desired hues for a better aesthetic appearance.

Some of the TPE compounds are food-safe and meet China& GB4806-2016 standard, EU Regulation No. 10/2011, and the US FDA &  Code of Federal Regulations (CFR), Title 21 and DIN EN 71-3 requirements, meeting many
food-safe applications.

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Dr. Andreas Pleßke, CEO at Koenig & Bauer AG, confirmed as new chairman of the drupa Committee

Dr. Andreas Pleßke, CEO at Koenig & Bauer AG, confirmed as the new chairman of the drupa Committee

As part of the constitutive meeting of the drupa Committee on 8 February 2022, Dr. Andreas Pleßke, CEO at Koenig & Bauer AG, has been appointed Chairman of this body. Wolfgang Poppen, the Managing Partner at Freiburger Druck GmbH & Co. KG and President of the German Printing and Media Industries Federation (Bundesverband Druck und Medien e.V.), was again confirmed in office as his deputy. Both candidates were elected unanimously.

Dr. Andreas Pleßke succeeds Claus Bolza-Schünemann in office, the former CEO of Koenig & Bauer AG, who had chaired the drupa Committee from 2012 and retired at the designated age. “It is a special honor for me to also succeed Mr. Bolza-Schünemann in this circle and I would like to thank the Committee members for their trust,” stresses Dr. Pleßke and goes on to say: “I am delighted to pro-actively contribute to shaping the further development and global standing of drupa in my new position with a view to strengthening its unique selling proposal as the world’s leading trade fair.”  

Also delighted at his re-election as deputy, Wolfgang Poppen echoed this view: “drupa stands for innovations and technology premieres and will definitely again prove a key milestone in a constantly evolving industry.”

The next drupa will be held at the Düsseldorf Exhibition Centre from 28 May to 7 June 2024 and will focus on the trends of digitalization and sustainability.

www.drupa.com .

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Informal Meeting of Agriculture Ministers

Informal Meeting of Agriculture Ministers

The European Union has set itself the ambitious target of achieving climate neutrality by 2050. The agriculture sector has a key role to play in meeting this target, involving low-carbon agriculture. While the agricultural transition must contribute to reducing greenhouse gas emissions, this sector also offers an excellent opportunity due to agricultural land’s capacity to store carbon.

Throughout the day on 7 February, the European ministers responsible for agriculture were able to see first-hand the practices used by farmers and the structures helping them implement low-carbon systems. For example, France’s proposed approach makes use of two tools: a carbon diagnosis scheme and the low-carbon label.

This helped paint a clear picture of the changes to agricultural models required at the farm level and the need to support farmers in these transitions. Developing markets based on carbon credits can offer the opportunity to reap the full economic benefits of these practices, which help combat climate change.

At the working meeting on 8 February, participants were able to achieve a political consensus at the European level concerning the role of farmers and forestry professionals in the fight against climate change.

The ministers shared their experience regarding climate-friendly agricultural practices, such as planting hedgerows and ground cover, diversifying and rotating crops while integrating pulses, and implementing agroforestry and sustainable grassland management, which are associated with many environmental benefits.

They also focused on specific systems such as wetlands and peatlands. They underscored the need to align these practices with agriculture’s primary goal of feeding the population. The participants also shared initiatives already in place in the certain Member States and identified the conditions needed to expand these efforts.

In addition to the mobilization of public funding and in particular, the CAP, a common certification framework at the European level emerged as a promising avenue, provided that it reconciles robust science, ease of implementation, and sufficient financial incentive. The ministers also highlighted the importance of research and experimentation and mobilizing agricultural training and advice networks to share knowledge and best practices.

Meeting of Agriculture Ministers

For Julien Denormandie, “the goal is to create political momentum for a framework at European level that is conducive to the development and acceleration of soil carbon sequestration. I hope that the French Presidency can help provide the necessary impetus to reconcile environmental value and economic value.”

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“All-electric injection moulding machines are the future”

“All-electric injection moulding machines are the future”

Mr. Liebig, your company is part of the Japanese Sumitomo Group. Japan has had a legal foundation in place for a circular economy since 2000. What level are they currently at in Japan?

The fundamental difference between Japan and Germany is that Japan is an island; therefore, everything is regulated autonomously: incentives, waste separation, and recycling. Japan can also count on a high level of consumer discipline. For Japan, the sea and fishing are very important, and the population is correspondingly sensitive to the issue of marine pollution.

For this reason, support for the circular economy is higher than in many European countries. In Europe, people focus on bans, but they don’t consider that the carbon footprint is actually increased by not using plastic in many areas. For example, highly coated paper as a composite material is not separable; it would not be a viable alternative. The same applies to glass, which consumes more energy than plastic, both in production and transportation over long distances.

And to what extent is there an exchange between Sumitomo (SHI) Demag and the parent company on sustainability at a corporate level?

Climate neutrality plays a key role within the Sumitomo Group, and the CEOs of all associated companies must strive for sustainability and climate neutrality. The most important way to achieve this is our focus on fully electric machines, which leads to significant savings in CO2 emissions. Ten years ago, 20 percent of our machines were fully electric; today it is more than 80 percent.  

Is there any further to go?
Yes; because the issues of sustainability and climate neutrality have now also reached the consumer sector; that’s why I expect to see increased demand for all-electric machines in that area. Five years ago, we converted one of our two sites in Germany to fully electric machines. Even though it was very difficult to push this change through at the time – after all, we first dispensed with an order volume of 20 percent – our decision has turned out to be very far-sighted. Our expectation that the markets would shift towards sustainability and energy savings has proved to be true. As a result of our early decision, we now have a tremendous competitive advantage.

Has the Covid pandemic made the public more aware of the benefits of plastic? 
No, at least not yet in Europe. In China, for example, the focus is on hygiene when using plastics. Nevertheless, there are also positive signals in Europe, such as the decision by Mcdonald’s to replace the previously common packaging made of disposable cardboard with long-lasting plastic packaging integrated into a deposit system in some pilot restaurants. If consumers change their behaviour and are also prepared to spend more money, then this can lead to a major success in the reuse of plastic – both in the deposit system and in recycling.

What are the options for reducing material input?
Polymer prices have risen sharply over the past year. Manufactured plastic parts are becoming increasingly expensive, as the material has a major impact on the price. Our ambition is to reduce the use of material by improving the process and enabling our customers to produce ever thinner-walled parts with our solutions. Various approaches to material or process technologies are conceivable here. One example would be foaming, which reduces the amount of material required.

What is the situation for compostable and recyclable materials?
Basically, processors need financial incentives to switch to such materials. The difficult part is to achieve a piece quality for recycled but also for compostable pieces that are comparable to virgin material. Recyclate processing in itself is not an insurmountable technological challenge.

Ultimately, we process many materials, and recyclates have now broadened the material range. The challenge here is to control non-uniform material properties through intelligent process monitoring. The great hope is being offered by Material manufacturers are working hard on stabilizing and improving material properties, which is very promising. The limitation regarding the use of recyclates depends on the purity.

What further contribution can your company make regarding machinery to increase sustainability?
To focus fully on all-electric. In Europe, almost every second machine is now fully electric. All-electric machines are the future and, following their success in medicine and electronics, the share of all-electric machines is increasing in packaging and now also in the automotive sector.

All-electric injection moulding machines require less energy, less water, less oil lubrication, less utilization of materials, which basically means much fewer resources. Let’s take a 350-ton all-electric machine as an example: compared with a hydraulic machine in the same clamp force class, an all-electric machine produces 40 to 80 percent less CO2 per year. 

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Update HASCO NX library

Update HASCO NX library

The HASCO NX library, an innovative tool for mould designers, was developed in close cooperation with long-standing cooperation partners. It is now available as V4 2022. With this latest update, around 100 additional components have been integrated into the system.

Innovative tool for mould designers

The library, which is designed as an NX native database, is geared precisely to the requirements of the Siemens CAD system NX. Mouldmakers and designers simply download the database and can use it directly in combination with the NX system.

Easier, faster design

The key advantage of the new tool for mould designers is the reuse library. Here, numerous HASCO standard mould units can be called up as CAD models and easily integrated into the design by drag and drop. This creates new possibilities for faster working and accelerates the process of mould design.

A practical benefit is provided by the parametric design of the models, which adapt automatically, depending on the particular assembly situation. Through the integration of latch locking mechanisms into the system, designers can directly adjust the stroke during assembly.

With around 80 new and 20 updated product groups, the NX native database offers optimum conditions for a simplified design and ordering process.

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Cosmo Speciality Chemicals Launches A Range of Organic Complexing Agent

Cosmo Speciality Chemicals Launches A Range of Organic Complexing Agent

Cosmo Speciality Chemicals, a 100% subsidiary of Cosmo Films Ltd., has launched a range of organic complexing agents, Sequest SA and Sequest DM, with excellent chelation properties. The specially formulated agents are effective in hard water and exhibit excellent chelation properties at a wide range of pH.

Applicable in pre-treatment, dyeing, and printing processes like desizing, bleaching, dyeing, and printing, both agents prevent the corrosion of the metal parts of garments. The two products of this range are  1. Request SA (Sequestering Agent) – a highly efficient eco-friendly high temperature stable sequestering agent for Ca++, FE+++ and other heavy metals; 2. Request DM (Demineralising Agent) – a high-performance demineralizing agent to remove heavy metal ions from cotton and processed water.

Demineralizing agents usually form complexes of coordination compounds by reaction of their negatively charged donor groups with polyvalent metal ions like an iron present on the greige fabric and in-process water which will enhance the final whiteness index whereas sequestering agents usually form complexes or coordination compounds by reaction of their negatively charged donor groups with polyvalent metal ions such as iron, calcium, copper, and magnesium.

0.2-1.0% dose for exhaust application and 2-5gpl for continuous application are the recommended dosages of both Sequest SA and Sequest DM. Talking about the new product range, Mr. Anil Gaikwad, Business head, Cosmo Specialty Chemicals said, “In our another step towards innovation and to bring another solution for the textile industry we have innovated these two agents which help in removing metallic ions from the textile in the wet processing steps.”

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SECOND LIFE – QUALITY LASTS LONGER THAN A LIFETIME.

SECOND LIFE – QUALITY LASTS LONGER THAN A LIFETIME.

Otto Hofstetter moulds are known worldwide for their durability. These moulds for PET preforms and packaging items guarantee consistent quality from the very first to the very last day of production. After a product is discontinued, the injection mould used to produce it is generally still in perfect condition.

It is this durability that makes it possible for Otto Hofstetter to offer its Second Life service, a special platform that matches sellers with buyers of used moulds. Second Life is free to use for all existing and potential customers. When a new potential user finds a mould suitable for their needs, the mould is thoroughly checked by Otto Hofstetter in Switzerland, and modified if necessary. Used moulds come with a 12-month guarantee – testifying to Otto Hofstetter AG’s confidence in the quality of its moulds.

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Expansion of the HASCO Push-Lok system

Expansion of the HASCO Push-Lok system

HASCO‘s innovative Push-Lok system, which guarantees fast and secure connection of heating and cooling circuits, has been supplemented by further high-quality hose variants.

Fast and safe connection

The new Push-Lok hoses Z859PL/… were developed specifically for even easier assembly. In the colours blue and red, they guarantee clear recognition of the inlet and outlet lines on the injection moulding tool. Perfectly coordinated manufacturing tolerances make assembly even easier. The special material blend guarantees the maximum service life of the flexible, twist-free, and kink-resistant hoses, which are temperature-resistant from  -40°C to +140°C. 

Time and cost savings

The Push-Lok system enables quick repairs to be carried out directly on the workbench, supplementary accessories, such as hose clips and crimps, are no longer necessary. This means a considerable reduction in both time and costs. An end-point marked via the identification ring guarantees reliable mounting of the hose on the coupling.

The special geometry of all the perfectly coordinated Push-Lok components ensures reliable connections during the entire injection moulding process. The system includes not only hoses but also shut-off couplings with or without a valve and in a 45° or 90° design, as well as hose extension nipples for lengthening hoses and the new multi-coupling system.

The extended Push-Lok system is tailored to HASCO’s proven standard cooling range, and hence a system change can be performed both rapidly and easily. The wide range of components offers users many benefits of customized heating/cooling system configuration.

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