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Materia Inc. to Join ExxonMobil Chemical Company as Wholly-Owned Subsidiary

Materia Inc. to Join ExxonMobil Chemical Company as Wholly-Owned Subsidiary

Materia, Inc., a high-performance structural materials company that has pioneered the development of a Nobel Prize-winning technology for making a new class of polymers, today announced that it has been acquired by ExxonMobil Chemical Company, a division of ExxonMobil Corporation (NYSE: XOM).

This acquisition couples Materia’s Nobel Prize-winning technology with ExxonMobil’s complimentary proprietary processes and world-class manufacturing capabilities to bring these new sustainable structural polymers to greater commercial scale.

Materia has been working since its formation in 1999 on the development and commercialization of a new class of ruthenium catalysts and ROMP chemistry invented by Caltech Professor Robert Grubbs, for which Dr. Grubbs received a Noble Prize in Chemistry in 2005.

“Materia’s flagship polymer family, ProximaTM, draws upon the ROMP catalyst technology to produce hydrocarbon based products with significant performance and sustainability advantages,” said Cliff Post, Materia’s president and CEO, “This technology can be used to form composites that exhibit strength and stiffness equivalent to steel, with significantly reduced weight.”

With initial support from CalTech and private investor capital, Materia has achieved commercial applications in several sectors, including oil & gas and industrial molding applications. In 2016, Materia received a $2 million grant from the Department of Energy to explore the feasibility of molding hydrogen tanks from a Proxima – carbon fiber composite.

Since 2017, ExxonMobil and Materia have been collaborating to research further uses for Proxima under a joint development agreement, including wind blade and anti-corrosion coatings. The technology could enable the manufacture of longer and more durable wind turbine blades for more efficient renewable energy generation. ExxonMobil anticipates expanding the scope of applications for Proxima, including parts for electric vehicles and sustainable construction projects.

“We are excited to begin this new chapter with ExxonMobil in our mission to deliver next-generation materials for a more sustainable world,” said Ray Roberge, chairman of the board of Materia, Inc. “This development marks the culmination of decades of basic science research made possible by Caltech and all of Materia’s shareholders, especially Michael M. Kellen and Andrew S. Gundlach of Bleichroeder LLC, and the Dr. Alfred J. Bader and Joseph Bernstein families. Materia employees are excited to pursue the commercialization of these important technologies.”

The acquisition includes Materia’s extensive portfolio of patents and intellectual property, its headquarters, research and technology center in Pasadena, California and its manufacturing facility in Huntsville, Texas. ExxonMobil intends to operate the business under the Materia company name as a wholly owned subsidiary.

www.materia-inc.com/

www.exxonmobil.com

Umicore and Volkswagen AG to create European EV battery materials Joint Venture

Umicore and Volkswagen AG to create European EV battery materials Joint Venture 

Umicore and Volkswagen AG plan to establish a joint venture to build up precursor and cathode material production capacities in Europe to supply Volkswagen AG’s European battery cell production, making a considerable contribution to the region’s transition towards cleaner mobility.

This partnership will be the first of its kind in the European automotive market. It will help achieve the ambitions of the European Green Deal, including the establishment of a sustainable battery supply chain, and is a strong signal for the ongoing roll-out of innovative battery cell technologies and capabilities in the region.

The intention is to gradually ramp up the JV’s precursor and cathode material production capacity. This would start in 2025 with an initial annual production of 20 GWh for Volkswagen AG’s plant in Salzgitter, Germany, and should grow to an annual production capacity of up to 160 GWh by the end of the decade. This compares to an annual production capacity capable of powering about 2.2 million full electric vehicles (EVs).  

At the same time, next to the intended JV, Umicore will continue to steadfastly develop its technological and production capabilities to serve other customers and regions.

“As a leader in clean mobility materials, we are committed to support our automotive and battery-cell customers with their electrification strategies.

We are very pleased to partner with Volkswagen in this unique joint venture and will bring in our long-standing and proven expertise in battery materials, as well as our strong commitment and solutions to today’s sustainability challenges.

The complementarity of our extensive technology, innovation and industrial knowhow, and shared sustainability convictions will provide a strong framework for the JV and will give us a considerable first-mover advantage.” 

Mathias Miedreich, CEO of Umicore

Thomas Schmall, Member of the Board of Management of Volkswagen Group for Technology and CEO of Volkswagen Group Components: “Volkswagen is implementing its battery strategy very consistently and at a high pace. The Volkswagen unified cell must be at the forefront of performance, costs and sustainability right from the start. Teaming up with Umicore enables us to establish a state-of-the-art supply chain in Europe as we share common values such as responsible sourcing of raw materials, as well as closed-loop thinking.” 

The partnership’s significant scale will provide secure and cost-competitive supplies of innovative, sustainably sourced and tailored high-performance cathode materials for Volkswagen AG’s ambitious unified cell strategy. It provides Umicore secured access to an important part of the European demand for EV cathode materials, which will unlock significant economies of scale and represents a major leap forward in the further roll-out of its strategy to be a global leader in clean mobility materials. 

In the context of the JV, Umicore and Volkswagen AG will furthermore collaborate on the sustainable and responsible sourcing of raw materials, which is a strong area of expertise of Umicore. Both parties aim to include at a later stage, elements of refining and battery recycling into the scope of the JV.

The planned JV is subject to final agreements and customary conditions, including regulatory approvals.

Short-term earnings in battery materials hampered by lower volumes in combination with higher fixed costs related to recent and ongoing expansions

The JV’s portfolio offering will cover next-generation technologies, including a very large portion of high-nickel chemistries. The latter have become faster than anticipated the car industry’s preferred solution to enable higher energy density and longer driving ranges and this is consequently significantly impacting demand for mid-nickel chemistries. Umicore successfully fast-tracked innovation on the next generation higher nickel product and process capabilities and now offers industry-leading high nickel cathode material technology, as also witnessed by today’s announcement. 

In the short-term, Umicore is still largely exposed to mid-nickel NMC platforms. Customer demand projections for certain of these qualified mid-nickel platforms are being scaled back to their minimum offtake commitments, resulting in lower volume forecasts for 2022 and 2023, beyond the negative volume impacts from semiconductor shortages. Consequently, Umicore now expects growth in its cathode material sales volumes in 2022 and 2023 to be less than previously anticipated and to be below the anticipated global market growth. These scaled-down short-term volume expectations, together with the need to increase fixed costs to prepare for the expected steep mid-term growth, such as higher R&D expenses and costs related to the recent and ongoing expansions, are likely to result in lower-than-expected earnings growth in Rechargeable Battery Materials in 2022 and 2023. Hence, assuming that Cobalt & Specialty Materials will not repeat the exceptionally strong 2021 performance, the earnings of the Energy & Surface Technologies segment are not expected to show a significant uplift over that period.

Strong mid-term earnings growth comforted

Umicore’s innovation pipeline and strong track record in cathode material technologies, alongside with its flexible production system have allowed to act with agility to the rapidly evolving customer voice. The intention to set up this JV with Volkswagen AG contributes further strength to the Group’s competitive positioning. Its strong technology roadmap, synced with customers’ requirements, puts Umicore in a unique position to disproportionally benefit in the mid-term from the extremely high anticipated growth in EV battery materials. This will significantly boost operating leverage through economies of scale and will allow Umicore to achieve attractive margins and returns in its fast-growing battery materials activity. 

https://www.umicore.com/

B.I.G. Yarns announces major investments in new yarn technology

B.I.G. Yarns announces major investments in new yarn technology

Wielsbeke, Belgium – December 8, 2021 – Building a strong future. B.I.G. Yarns reveals significant investment in its next-generation Polyamide (PA) technology to help global carpet tile manufacturers meet the demands of the contract market. In addition to this key investment, the company also announces its decision to become a new producer of polyester (PET) yarns for the automotive industry.

The two announcements, made today, reinforce the business’ leadership in yarn innovation and commitment to being at the forefront of supporting changing end-market needs.

B.I.G Yarns is stepping up its focus on developing and producing one-step 3Ply PA yarns using next-generation technology to answer needs for flexibility and broader design options in the carpet tile segment. Total production capacity for one-step 3Ply yarns will increase by > 20% through new lines installed at the plant in France, creating higher output and greater supply security by serving customers from all three of its global plants.

The new lines use B.I.G. Yarns’ cutting-edge PA yarn technology which expands design, contrast and colour freedoms for carpet tile manufacturers, and increases flexibility in lot sizes. These advances enable customers to respond quickly to developments in the contract market. In addition, the new technology features a higher level of automation which improves ergonomics for B.I.G. Yarns’ employees. Importantly, it also optimizes energy use which contributes in energy savings at the French site specifically. The new production lines will be deployed from mid-2022.

To enhance support for a future of more sustainable automotive interiors, B.I.G. Yarns will enter into PET yarn production for the first time and offer a portfolio of PET yarns by the third quarter of 2022. These will be available for automotive applications alongside its EqoCycle ® recycled-based PA6 yarns.

Emmanuel Colchen, General Manager, B.I.G. Yarns, comments: “With the additional capacity in the best-in-class 1 step 3ply PA yarns technology and expanding our portfolio into a new direction with PET, B.I.G. Yarns is taking strategic steps to better serve the evolving needs of its customers. We are opening up exciting new opportunities with a continuous focus on innovation and sustainability. We will generate an important step that will support our goal of reducing our carbon footprint. We want to build a strong future path for our business and our customers, and these investments advance that commitment in full alignment with our vision. We also like to acknowledge and thank the support of the Hauts-de-France region and French “Relance Program” which supported our initiative strongly and selected our French production plant for the industrial investment acceleration fund. We are grateful for this encouragement and belief in the B.I.G. Yarns' endeavors.”

 

B.I.G. Yarns is proactive in developing new products that better serve customers’ needs in a sustainable way. Its sustainable solutions are at the forefront of industry product design, and it is fully committed to integrating the UN Sustainable Development Goals in its operations. Its 2 European plants have this year been granted a first Sustainable Business Charter 2021 and from July both sites ran on 100% on green electricity, reducing its CO 2 emissions for its electricity use by 35% in 2021, and with 75% in 2022.

IBB Netzwerk GmbH will act as central contact point for bio-based nanomaterials in Europe

IBB Netzwerk GmbH will act as central contact point for bio-based nanomaterials in Europe

 
In the beginning of September 2021, the IBB Netzwerk GmbH became an official partner in the European project “BIOMAC” – the European Sustainable BIO-based nanoMAterials Community, here, the IBB assumes the interface function of a “Single Entry Point” (SEP) and mediates between interested customers wishing to have new products developed sustainably and more than 30 project partners from all over Europe who are putting together the new production processes. Goal of the project, which is funded with more than 14 million euros and coordinated by the Aristotle University of Thessaloniki, is to advance novel developments in the field of sustainable nanomaterials from plant-based raw materials and take them from laboratory project to operational prototype.
 

Due to their unique chemical and physical properties, nanomaterials find applications in a wide range of research fields and industries. In order to exploit their potential in a sustainable environment, the BIOMAC project was launched in January 2021. Polymers and nanomaterials derived from renewable raw materials are to be brought together to form innovative composite materials and find applications in five test cases from the agriculture, automotive, packaging, clothing and construction industries. 17 pilot production plants and 11 service partners cover the entire value chain in an open innovation test bed structure (OITB), from production and marketing to sustainability analysis. In the second year of the four-year project, an open call for applications will allow an additional five test cases to use the entire OITB for their bio-nanomaterial development.

The first and central point of contact for new and existing users of the test environment is the Single Entry Point, which is now represented by the IBB Netzwerk GmbH. In this role, the IBB mediates between project members and clients, evaluates applications and concludes contracts on behalf of all core project partners.  

The BIOMAC project’s open testing environment offers companies the unique opportunity to develop all aspects of their bio-nanoproduct development under one conceptual umbrella, from the laboratory level to the prototype. Users of the test environment profit from the expertise of partners from 12 European countries, including 11 SMEs, 3 large companies and 3 associations, as well as several renowned scientific institutions. With the IBB, BIOMAC has now gained an SEP with years of experience in national and international network management and a strong project focus on industrial biotechnology and sustainable economics.

 
A key aspect of the BIOMAC project is the evaluation of the OITB concept, its structure and the services offered via so-called test cases (TECs). In addition to the project’s internal TECs, the call for external proposals constitutes an important milestone of the second project year. The 2022 Open Call will therefore be an important save-the-date for companies who wish to take their sustainable bio-nanoproduct idea to the next level and would like to use the infrastructure, expertise and project management of this unique, open innovation environment free of charge.  
 

KRAIBURG TPE introduces new TPE for drinking water applications

KRAIBURG TPE introduces new TPE for drinking water applications

KRAIBURG TPE, the recognized global TPE manufacturer has developed a new TPE for drinking water applications with NSF/ANSI 61- compliance exclusively for the Asia Pacific market.

Ideal for a wide scope of drinking water applications

KRAIBURG TPE’s new TF8ONG-NTRL compound comes in one hardness, namely 80 Shore A with 0.95g/cm density. Its durability and flexibility make it suitable for typical drinking water applications such as tubes and hoses, elastomer pipe fittings, couplings, flexible pipe fittings, plumbing manifolds, and many others.

Low odor and flavor properties
Besides fulfilling the NSF/ANSI 61 testing standard under section 4 with cold water (23°C) and domestic hot water applications (60°C), TF8ONG-NTRL also meets the low odor, flavor and total organic compound (TOC) testing standards according to KTW under hot water application (60°C). In addition, the compound exhibits good adhesion with PP.

Global regulatory compliance
The compound does not have any curing and crosslinking material in it and meets the Regulation (EU) No. 10/2011 and US FDA CFR 21 (raw material conformity).

The TF8ONG-NTRL compound is available in natural color and can be processed via injection molding or extrusion.

THERMOLAST® H TPE for medical device applications

THERMOLAST® H TPE for medical device applications

Thermoplastic elastomers (TPEs) are gaining popularity in medical device applications due to their high purity, durability, recyclability, and other vital properties and features.

THERMOLAST® H is created to deliver high-quality material solutions, specifically for the Asia Pacific healthcare and medical device markets. It meets the Cytotoxicity ISO 10993-5, GB/T 16886.5, China GB 4806 – 2016, US FDA CFR 21, Regulation (EU) No 10/2011, and REACH and RoHS, as well as a variety of global food contact and medical standards.

Comfort and ease of use
Technology in medical devices must deliver user-friendliness and easy operation. In addition, they must also be ergonomically-driven for manual dexterity while ensuring control and comfort when using them.

KRAIBURG TPE’s THERMOLAST® H is the ideal material solution for medical equipment, thanks to its excellent haptics and soft touch surface. It can be used for buttons, handles, grips, and other medical device applications.

More benefits at hand
THERMOLAST® H series compounds have excellent compression and sterilizability when autoclaved at 121°C, EtO. They come in a variety of hardness, ranging from 30 to 90 Shore A, with optimizable processability. Moreover, the translucent compounds can be colored to achieve a variety of chromatic effects.

Industry interviews in the lead-up to the K 2022 trade fair “We need renewable raw materials”

Industry interviews in the lead-up to the K 2022 trade fair “We need renewable raw materials”

Interview with Dr. Markus Steilemann, CEO of Covestro AG

Mr. Steilemann, your company has made it its goal to completely replace crude oil as a raw material in the future. How do you intend to achieve this?
We are determined to fully gear Covestro towards the circular economy, which in particular means to keep the element carbon within the loop and no longer release CO2. We want to achieve this by no longer obtaining carbon from fossil sources such as crude oil, but from renewable resources, such as waste, biomass and even CO2 itself. This is a paradigm shift, a veritable raw material revolution, not only for the chemical and plastics industries, but also for numerous other climate-intensive sectors.

What role does energy supply play in closing the loop for plastics?
Here you are addressing the second core element for a resource-efficient circular economy. That means – in addition to renewable raw materials – we also need renewable energy. Covestro will gradually convert its sites worldwide to green electricity. In Germany, Belgium, and China, we have already secured wind and solar capacities from energy suppliers for this purpose. When I look at the entire German chemical industry, which wants to become climate-neutral by 2050, tremendous amounts of renewable energy will have to be produced at low prices in the future.

Plastics have a bad image, especially in Europe. Does this affect the business of a plastics manufacturer like Covestro?
The world is becoming more sustainable and more digital. For this reason, our high-quality plastics and plastic components are needed, and it’s why they are in demand. Take energy-efficient construction for example: here, the demand for insulation material is picking up significantly. We therefore expect demand for the important insulating foam ingredient MDI to rise more strongly in the coming years than previously planned, by an average of six percent. But many other important topics – from electromobility to digital infrastructure and renewable energies – would not progress without innovative plastics.

 

What can manufacturers do to improve the public image of their material?
I think that many industrial sectors should make one thing clearer in a trusting, empathetic dialogue with the general public, namely that humankind can only solve the numerous challenges it faces through future-oriented technology and suitable materials, of which plastic is clearly one example. On the other hand, of course, we must not only emphasise their benefits and necessity, but also address the drawbacks, that is the concern about the environmental impact of plastics.

And what can they do to reduce the underlying problem of large patches and swathes of trash in the oceans?
The pictures of huge swirls of waste, polluted beaches and dead sea creatures cannot fail to leave an impact on people. Things cannot and will not go on as they have been until now. First and foremost, we have to tackle the root of the problem. However, this root cause is not so much plastics per se, but rather the general handling of waste, which must change in many parts of the world. An international alliance of companies, the Alliance to End Plastic Waste, of which Covestro is a member, is tackling this problem. The partners also provide support for waste disposal and infrastructure development and want to enable local people to establish and expand good waste management, and they do so within the framework of a comprehensive circular economy.

A lot of research is currently being conducted in the field of chemical recycling. How complex is this process and what is the current status quo?
For many types of plastics, conventional mechanical recycling is reaching its limits. We will overcome these by chemically dissolving waste, breaking it down into its molecules, and using these in turn to form new molecular chains and new plastics. This is the only way to recycle plastics on a large scale. Of course, this is still a long way off. The first step is to enhance the technology and test it on an industrial scale. Covestro, for example, has been operating a pilot plant since the beginning of 2021, in which we are advancing a ground-breaking new process for the chemical recycling of soft foam for mattresses. If it catches on, it could mark a turning point, meaning mattresses would no longer need to be incinerated or deposited in landfills.

A functioning circular economy also needs a sensible political framework. What do you expect from the new federal government here in Germany?
First and foremost, I expect the coalition agreement to realise their promise to make the expansion of renewable energies a central project of the government’s work. The snail’s pace at which things have progressed over the previous years would drive anyone to despair. But I’m an optimist though, and that also extends to the coalition partners’ other plans, which coincide with my wishes and those of our industry for a more streamlined state, a digital revolution, a modern infrastructure and much more besides. We’ll take the coalition government at their word: dare to bring about more progress. Whatever the case, the chemical industry will certainly be on board.

Video statement by Dr. Markus Steilemann: https://vimeo.com/650065143

THE WORLD´S FIRST BIO-ATTRIBUTED VINYL GLOVES

THE WORLD´S FIRST BIO-ATTRIBUTED VINYL GLOVES

Jokasafe is the first vinyl glove manufacturer to launch a new collection based on highly sustainable BIOVYN ™ vinyl.

Designed for demanding professional applications, all Jokasafe® products use high-quality European vinyl and are extremely durable, offering superior protection against chemicals and mechanical abrasion as well as extreme weather conditions.

As part of its sustainability strategy, Jokasafe will launch its new glove collection Jokasafe® – bio-attributed vinyl gloves in early 2022.

Developed by INOVYN, Europe’s leading vinyl producer, BIOVYN™ is a next generation vinyl made using 100 % renewable feedstock. By replacing its current fossil vinyl feedstock with BIOVYN™, Jokasafe will reduce its carbon footprint in the form of a significant reduction in greenhouse gas emissions. Further-more the improvement does not require any changes to Jokasafe’s production processes.

“We are delighted to be working in collaboration with INOVYN to develop our new range”, says Jussi Virtanen Production and R&D Manager of Jokasafe. ”This latest range combines the quality and performance for which we are renowned with superior sustainability credentials demanded by our customers as we move towards a carbon neutral future.”

https://www.jokasafe.fi/

APK AG receives EuCertPlast certification

 APK AG receives EuCertPlast certification

Merseburg site certified to treat waste from plastic films

In April 2021, the renowned recyclability certifier ARGE cyclos / HTP audited APK’s recycling facility in Merseburg for conformance with the EuCertPlast certification scheme. The audit focussed on the suitability of APK’s plants for the recycling of post-consumer waste from plastic films as well as of waste from PE/PA multilayer film production. All test requirements were successfully fulfilled and in July 2021 ARGE cyclos / HTP awarded APK the official EuCertPlast certificate. “This certificate is extremely important to us, as we see a growing number of brand owners and plastic converters across Europe requesting EuCertPlast as certification standard”, noted Florian Riedl, Director of Business Development at APK AG. “The certificate provides third-party-verified proof to our customers that we are able to valorise post-consumer plastics in our plant and that we do so with respect for the environment”.

 

Newcycling® technology by APK

Newcycling®, APK’s dissolution recycling process, can easily separate the different polymers found in multilayer plastic packaging – deemed non-recyclable until now – and transform the target polymer into re-granulates with close to virgin properties. Dissolution recycling is an advanced physical recycling technology. Building on a mechanical pre-treatment, it adds a solvent-based process step, during which the target polymer is dissolved, separated, and purified. Contaminants, such as pigments, printing inks, organic residues, or additives, are removed. The Newcycling® technology can treat waste from PE/PA multilayer film production as well as post-consumer plastic film waste from household collection.

 https://www.apk-ag.de/

GLOBAL PLASTIC PACKAGING MANUFACTURER SELECTS KANSAS CITY FOR NEW FACILITY

GLOBAL PLASTIC PACKAGING MANUFACTURER SELECTS KANSAS CITY FOR NEW FACILITY

The ALPLA Group, a global packaging solutions manufacturer and recycling specialist headquartered in Hard, Austria, announced that it has selected the Kansas City region for its new 23,000-square-metre manufacturing plant.

In its new manufacturing plant in Kansas City, ALPLA will produce injection-moulded products such as closures.

In a facility located at the Blue River Commerce Center in Kansas City, Missouri, the regional organisation ALPLA Inc. will create 75 jobs while continuing to invest in the city over the next several years.

 

We are excited about our new Kansas City site, which represents a key element of our growth strategy and our continued commitment to the expansion of our injection-moulding capabilities,’ stated James Rooney, Managing Director, ALPLA North America. As one of the global leaders in packaging solutions, the site will enhance ALPLA’s scope of innovation and facilitate the demand of recent business.

 

The new addition in Kansas City will be ALPLA’s fourth site in Missouri and the first dedicated to injection moulding. As such, ALPLA Inc. will utilise cutting-edge technologies to produce innovative packaging systems, bottles, caps and injection-moulded parts for a wide range of industries. Led by Cushman & Wakefield, the project is slated to begin in late 2021, with a completion date in the fourth quarter of 2022. 

 

‘ALPLA’s decision to grow in Missouri demonstrates our state’s ability to support companies with our highly skilled workforce, affordable business costs and unmatched logistical advantages,’ said Governor Mike Parson. ‘We are home to global leaders across various industries, and we take great pride in providing companies like ALPLA with a solid foundation to ensure their success in Missouri.’

 

The company cited the Kansas City region’s central location and strong community relationships as key drivers for the decision.

‘The Kansas City region’s strengths in manufacturing and availability of skilled talent will allow ALPLA to experience continued growth in manufacturing, furthering the company’s position as a leader in packaging solutions,’ said Tim Cowden, President and CEO, Kansas City Area Development Council.

 

The Kansas City Area Development Council is proud to have worked with a number of regional partners in attracting ALPLA Inc. to the Kansas City area, including the State of Missouri; Missouri Partnership; Port KC; City of Kansas City, Missouri; Economic Development Corporation of Kansas City; Cushman & Wakefield – Joe Accurso, NorthPoint Development, Evergy, Spire and KC SmartPort.