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New Polymer Detection Method to Turn the (Pep)Tide in the Fight Against Water Pollution

New Polymer Detection Method to Turn the (Pep)Tide in the Fight Against Water Pollution

 
A peptide sensor to detect water-soluble polymers in wastewater, a major contributor to pollution on par with microplastics, has been developed by scientists from Tokyo Institute of Technology. The new technique takes advantage of the bonding that occurs between peptides and different polymers to train a machine learning algorithm that can identify a large number of pollutants in a single solution.
 
From dying coral reefs to diminishing fish populations, marine pollution due to plastics is a growing global concern. Much of the recent conversation on plastic pollution has revolved around microplastics, tiny bits of plastic that are extremely difficult to remove from water. But there is increasing interest in water-soluble synthetic polymers as a source of marine pollution, especially with regard to the risks they pose to soil and water environments. Being water-soluble, they cannot be recovered using normal filtration techniques. Developing alternative approaches to remove these pollutants is key. Thus, understanding the exact nature of the water-soluble polymer pollutant, as well as quantifying its amount in wastewater has become a focal point for researchers.

Polymers are long chains of chemicals made up of much smaller, repeating units. Although they are rarely associated with the term, proteins too can be thought of as polymers because they are made up of thousands of subunits called ‘amino acids.’ Short chains of these amino acids are called peptides. Peptides can undergo specific and non-specific interactions with molecules, such as polymers, in different ways with different levels of affinity. In a new study published in ACS Applied Materials & Interfacesouter, researchers from Tokyo Institute of Technology (Tokyo Tech), have exploited these interactions to develop a new peptide sensor for the identification of water-soluble polymers in mixed solutions. “Our technique depends on a machine learning pattern analysis that mimics mammalian odor and taste discrimination. Just like how our noses and tongues can distinguish between myriad odors and tastes using a limited number of receptor proteins, so too can our single peptide senor be used to detect multiple polymers and other molecules,” says Professor Takeshi Serizawa, who led the study.

The research team based the technique around a peptide that binds to a synthetic polymer called poly(N-isopropylacrylamide) (PNIPAM). They then introduced a fluorescent ‘tag’ called N-(1-anilinonaphthyl-4)maleimide (ANM) into the peptide to help obtain signals for its different interactions. The fluorescence of ANM varied based on the interaction of the peptide, thereby giving off a detectable signal. The researchers measured the signals from ANM in known solution concentrations of different polymers and used it to train a ‘linear discriminant analysis’ algorithm, which is one of supervised machine learning (see Figure 1). They then validated their technique with unknown samples and found that the sensor and algorithm could identify polymers in mixed solutions. Moreover, after adding small amounts of ethanol or sodium chloride to the solutions to slightly modify the chemical interactions, the machine learning algorithm could discriminate against polymers with similar properties. Finally, they tested the new peptide sensor and algorithm on actual wastewater and confirmed its ability to detect different water-soluble polymers.

“Our technique can be used to not only detect dissolved macromolecular pollutants like polymer in water, but also will be used to analyze how they enter into the environment,” says Dr. Serizawa. The research team further plans to extend the method to other peptides and polymers.

With such potent research to help guide the way, remediating and protecting our marine environments could soon become a reality!

https://www.titech.ac.jp/

Polyplastics Unveils New RENATUS® PET Grades with Superior Weatherability for Auto Exterior Components

Polyplastics Unveils New RENATUS® PET Grades with Superior Weatherability for Auto Exterior Components

Polyplastics Group has announced the introduction of two new RENATUS® PET (polyethylene terephthalate) grades which deliver superior mechanical properties, appearance, and weather resistance for automotive exterior components. The launch reaffirms the company’s strong commitment to PET as a key pillar of its extensive resin business portfolio.
 

The two new glass-reinforced grades, RH030 (30% glass filled) and RH045 (45% glass filled), maintain their jet blackness and reduce whitening on the surface of molded articles in outdoor environments, making them ideally suited for applications such as automotive side mirrors and rear wiper arms/blades. Since PET parts are not painted, weathering degradation can occur over time. The glass filler can start to float and the jet blackness can decrease. Accelerated weather resistance testing demonstrates that Polyplastics’ new PET materials maintain lower index values than the competition, thus indicating that whitening is being reduced.

 

Plastic resins that are reinforced with glass fiber are typically made stronger but glass filler can also have a negative effect on the surface appearance of molded articles. RENATUS® RH030 and RH045 PET are glass fiber reinforced grades, but they can still produce molded articles with good surface appearance because of their superior mold transferability during molding. Recent company testing shows that when compared to standard grade PBT-GF30, RH045 (PET-GF45) exhibits higher surface gloss even though it has a large amount of glass fiber added to the formulation.

 

In terms of mechanical performance, PET typically has superior properties compared to PBT. At similar glass loadings, RH030 and RH045 PET grades have higher mechanical properties including greater tensile strength, flexural modulus, and deflection temperature under load compared to PBT grades.

https://www.polyplastics-global.com/

Digimarc Corporation To Acquire Product Cloud Company EVRYTHNG Limited

Digimarc Corporation To Acquire Product Cloud Company EVRYTHNG Limited

 Digimarc Corporation, creator of Digimarc watermarks that are driving the next generation of digital identification and detection-based solutions, announced today it entered into a definitive agreement to acquire the Product Cloud company EVRYTHNG Limited in a stock transaction.

“This acquisition allows us to provide a complete solution set to our customers,” explains Digimarc CEO Riley McCormack. “The best determinant of a technology product’s value is how much of the customer’s problem it can solve. By combining Digimarc’s unique and advanced means of identification with the pioneer and most advanced supplier of product item business intelligence using any means of identification, we are now uniquely positioned to unlock additional solutions for our customers and enhance their Digimarc journey.”

EVRYTHNG is the market leader and pioneered the Product Cloud category, linking every product item to its Active Digital Identity™ on the web and joining-up product data across the value chain for visibility, validation, real time intelligence, and connection with people.

From enabling more sustainable, more transparent, and more secure supply chains to empowering consumers to verify the authenticity of products and recyclability of their packaging, combining Digimarc’s unique means of identification with the EVRYTHNG Product Cloud® makes it possible to gather and apply traceability data from across the product lifecycle, unlocking end-to-end visibility and authenticity through item-level, real-time intelligence and analytics.

“Not only are our product solutions and technology competencies directly complementary and naturally connected,” explains EVRYTHNG CEO & Co-founder Niall Murphy, “but our company values and cultures are deeply aligned, with a focus on executing as a team, committing to audacious goals, and genuine innovation with exceptional talent. We’re excited to join the Digimarc team to meet important customer needs with product data driven solutions.”

The acquisition expands the geographic footprint for both companies. EVRYTHNG, based in London with offices in New York, Beijing, Minsk, and Lausanne is finding much success in North America. Conversely, Digimarc, based in the Portland, Oregon area, has a growing customer base across Europe.

https://www.digimarc.com/

Industry-First Virtual Trials to Begin on Lightweighting Glass Bottles

Industry-First Virtual Trials to Begin on Lightweighting Glass Bottles

Three industry leaders in sustainable solutions for the glass industry are coming together to collaborate on innovative technology to increase the strength and thereby significantly reduce the weight of glass bottles. Dassault Systèmes (Euronext Paris: FR0014003TT8, DSY.PA), Ardagh Group and EXXERGY will begin ‘virtual twin’ trials on Diageo’s iconic Johnnie Walker bottle in January 2022 to research and develop a coating that will enable the glass bottle to be lightweighted without compromising its strength and shape – an industry first. 

The virtual trial will pioneer science-based sustainable innovations to reduce the time and cost needed to test glass products, whilst also reducing the raw materials and energy used in the process. A virtual twin is a real-time digital representation of a product or process that is used to model, visualize and predict new innovations before any physical trials take place. The trial will research and develop a new external coating for the glass bottle to reduce the micro-cracks in the glass surface, which will allow the glass to be much lighter whilst maintaining its strength. The lightweight glass bottle will maintain its 100% recyclability and if successful in the virtual trial, will undergo glass bottle testing from summer 2022. 

Ardagh Group, a leading global supplier in sustainable packaging solutions, will work with EXXERGY, an international consulting firm active in the renewable and glass sectors, to research and develop the coatings for global beverage leader Diageo, makers of Johnnie Walker, Smirnoff and Gordon’s gin. Dassault Systèmes will provide contract research services using its BIOVIA applications to create a nanoscale virtual twin of the coatings, simulate their interaction with the surface of the glass, and test their efficacy.

John Sadlier, Chief Sustainability Officer at Ardagh Group, commented on the upcoming product development: “Ardagh Group has pioneered the lightweighting of glass and as a leading global supplier of infinitely recyclable, sustainable metal and glass packaging, we have a responsibility to respond to the sustainability challenges we all face. Together with our customers and supply chain partners, we are eager to explore the potential of digitalisation to drive new and innovative lightweighting solutions.”

Glass lightweighting is one of the solutions for reducing the glass sector’s CO₂ impact and carbon emissions will be reduced in both the manufacturing of the bottle and transportation of the finished goods. Should this collaboration project be successful, it will be a major breakthrough for virtual twin technology in supporting the sustainability ambitions of the glass industry and enabling the decarbonisation of the sector as a whole. 

“There is a growing urgency to change our ways of production and consumption. We need to rethink everything, and dare to imagine the boldest sustainability initiatives,” said Florence Verzelen, Executive Vice President, Industry, Marketing & Sustainability, Dassault Systèmes. “Using Dassault Systèmes’ virtual twin technology, companies can design and simulate radically different new sustainable materials, products and processes in record time. They can be right, but also sustainable the first time.”

“At Diageo, sustainability and particularly sustainable packaging is a key priority. We’re excited to be part of this pioneering trial that embraces the principles of our Diageo Sustainable Solutions platform which encourages innovation and collaboration in developing scientific solutions to the impact of climate change. We’ve made a commitment in our Society 2030 strategy to have net zero carbon emissions across all operations by 2050 or earlier and should this trial be successful, it’s a great step towards us achieving that,” said Lucy Fishwick, Head of Procurement – Grain to Glass Sustainability, Diageo.

https://www.3ds.com/

Floreon launches halogen-free flame retardant bioplastic

Floreon launches halogen-free flame retardant bioplastic

 

Floreon can confirm that its high-performance PLA is officially a halogen-free alternative to flame retardant ABS. The halogen-free bioplastic, derived from plants, is suitable for chemical and mechanical recycling and has up to seven times lower carbon footprint than oil-based plastic, making it a safe and sustainable option for electrical goods.
Flame retardant ABS is not recycled today due to concerns about halogen contamination. As the material of choice for the $29.6 billion electronics and electricals industry, this translates to a vast volume of plastic heading to landfills instead of a recycling stream. Shaun Chatterton, CEO of Floreon explains:

 

“Our in-house consumer study found that 92% of UK adults are concerned about how much plastic is in their home appliances, so the development of our flame retardant PLA is a pivotal point for Floreon.”
“Not many bioplastic materials can offer the same high-performance level, options to recycle and a lower carbon footprint in direct comparison to flame retardant ABS plastics, and we are incredibly proud to be one of the first.”

 

Floreon’s patented PLA materials are suitable for durable and disposable applications, and the flame retardant grade, to UL94V2, offers several options. The ABS-like properties of Floreon make it ideal for injection moulding, electronic toys, consumer electronics and home furnishings with the added benefit of a low carbon footprint and end of life options.
https://www.floreon.com/

New Plastic Piping Standard Will Aid Design of Crosslinked Polyethylene Fitting

New Plastic Piping Standard Will Aid Design of Crosslinked Polyethylene Fitting

ASTM International’s plastic piping systems committee (F17) has approved a standard that will aid in the design of a new fabricated pipe fittings made from crosslinked polyethylene (CX-PE). The new standard will soon be published as F3525.

ASTM International member Robert Samplonius says that F3525 is part of a movement to develop several standards applicable to the specification and construction of CX-PE piping systems.

“The new standard is intended for manufacturers of fittings, which will be used for large scale utility, commercial and industrial projects,” says Samplonius, laboratory manager, Kafrit NA Ltd.

“This standard will support the innovated development of improved infrastructure, says Samplonius. “CX-PE piping has clear advantages when used to transfer hot water, which could help make utility projects more economical and energy efficient.”

This effort directly relates to the United Nations Sustainable Development Goal #9 on industry, innovation, and infrastructure, among others.

The subcommittee that developed the standard is working on other proposed CX-PE standards, such as a practice for commissioning constructed CX-PE piping systems. All interested parties are invited to join in the developing of these proposed standards. 


https://www.astm.org/

ASTM International Acquires Wohlers Associates

ASTM International Acquires Wohlers Associates

 
Global standards organization ASTM International has acquired Wohlers Associates, a global intelligence leader in the additive manufacturing (AM) and 3D printing industry. The announcement coincided with the Standards Forum at Formnext 2021, which serves as the leading trade show for AM and next-generation intelligent manufacturing solutions. As part of the acquisition, ASTM acquires the Wohlers Report, the premier publication for the AM industry, along with intelligence briefs, specialized reports, training in design for AM, and consulting services. 
 

“We are thrilled to welcome Wohlers Associates to the ASTM family,” notes Katharine Morgan, ASTM International president. “Wohlers has been a trusted source of intelligence and analysis for the AM community for more than 30 years and I am excited to see what our two trusted and credible brands can accomplish together for this industry.”

Morgan looks forward to combining the Wohlers Report, and the full portfolio of products and services from Wohlers Associates, with the work of ASTM’s members and the AM Center of Excellence (CoE). This alignment will result in new possibilities for business intelligence, advice, and resources in the global AM community. 

Moving forward, the Fort Collins, Colorado company will do business as Wohlers Associates, powered by ASTM International. Terry Wohlers, the organization’s principal consultant and president, will join ASTM International and serve as head of additive manufacturing market intelligence. Also, Noah Mostow of Wohlers Associates will become ASTM’s new manager of AM market intelligence and analytics. Both will serve under ASTM’s AM CoE. 

“I could not be more excited about joining the world-class team at ASTM International,” Wohlers said. “Through ASTM, we can now accept more projects than in the past and our advisory services team is now larger than ever. We are glad ASTM has made a commitment to publishing the report for years to come.”

Wohlers adds that he is confident ASTM International will maintain the quality, neutrality, and value customers have come to expect from the Wohlers Report, which has been the undisputed, industry-leading publication on AM for 26 years.

The acquisition supports ASTM’s growth vision and investment to expand its footprint in the AM industry with robust AM programs, services, and product offerings. These offerings now include market intelligence and technical and strategic advisory services on the latest developments and trends in AM. They complement existing ASTM programs and services to support the industrialization of AM technologies. Future editions of the Wohlers Report are expected to be integrated into ASTM’s flagship product Compass, an online subscription platform. 

ASTM will leverage the existing Wohlers brand and build on its market influence and access to top AM industry decision-makers worldwide. The acquisition is expected to bring new value to many industries, thus enabling wider adoption of AM products and services.

https://www.astm.org/

KHALED BIN MOHAMED BIN ZAYED WITNESSES SIGNING OF USD 6.2 BILLION STRATEGIC PARTNERSHIP BETWEEN ADNOC AND BOREALIS TO EXPAND BOROUGE FACILITY

KHALED BIN MOHAMED BIN ZAYED WITNESSES SIGNING OF USD 6.2 BILLION STRATEGIC PARTNERSHIP BETWEEN ADNOC AND BOREALIS TO EXPAND BOROUGE FACILITY

  • ADNOC and Borealis confirm final investment agreement to build Borouge 4 in Ruwais, United Arab Emirates (UAE), which will produce 1.4 million tons of polyethylene per annum
  • Expansion project includes construction of a 1.5 million tonnes ethane cracker, two state-of-the-art Borstar® polyethylene plants and a cross-linked polyethylene plant
  • Borouge 4 will meet growing customer demand across the Middle East, Africa and Asia with differentiated polyolefin solutions in energy, infrastructure, and advanced packaging
  • New facility will benefit from industry-leading technologies to significantly improve energy efficiency and lower emissions, with carbon capture study underway
  • Upon expansion, Borouge will be the world’s largest single-site polyolefin complex and will supply feedstock to TA’ZIZ Industrial Chemicals Zone Body

His Highness Sheikh Khaled bin Mohamed bin Zayed Al Nahyan, Member of the Abu Dhabi Executive Council, Chairman of the Abu Dhabi Executive Office and Chairman of the Executive Committee of the Board of Directors of the Abu Dhabi National Oil Company (ADNOC), today witnessed the signing of a strategic partnership that confirms an USD 6.2 billion investment agreement between ADNOC and Borealis AG to build the fourth Borouge facility – Borouge 4 – at the polyolefin manufacturing complex in Ruwais, United Arab Emirates (UAE).

The world-scale expansion confirms both partners’ commitment to the growth of Borouge and to support chemical production, and advanced manufacturing and industry in Ruwais, a key pillar of Abu Dhabi and the UAE’s technology, innovation and industrial development strategy. Borouge produces crucial industrial raw materials, which are exported to customers globally and used by local companies, boosting local industrial supply chains and enhancing In-Country Value.

Borouge 4 will capitalize on the projected growth in customer demand for polyolefins, driven by their use in manufactured products in the Middle East, Africa and Asia. The facility will also enable the next phase of growth at the Ruwais Industrial Complex by supplying feedstock to the TA’ZIZ Industrial Chemicals Zone.

The final investment agreement was signed at the Abu Dhabi International Petroleum Exhibition and Conference (ADIPEC) by His Excellency Dr. Sultan Ahmed Al Jaber, UAE Minister of Industry and Advanced Technology and ADNOC Managing Director and Group CEO and Thomas Gangl, Borealis CEO.

HE Dr. Sultan Ahmed Al Jaber, said: “ADNOC and Borealis’ significant investment in the fourth expansion of Borouge ensures the long-term and sustainable supply of core materials to critical sectors vital to both the UAE and global economy. This expansion will see Borouge become the world’s largest single-site polyolefin complex, as it continues to play an integral role in the development of TA’ZIZ, enhancing local industrial supply chains and boosting In-Country Value opportunities.

Today’s announcement underlines the continued attractiveness of Abu Dhabi and the UAE as a world-leading investment and partnership destination and underpins the robust value offering from our downstream, industry and petrochemicals sector to key global industry partners and investors.”  
Scheduled to be operational by the end of 2025, ADNOC will supply Borouge 4 feedstock.

Thomas Gangl commented: “We are very proud of Borouge and our long-standing partnership with ADNOC. It is with great pleasure that we continue the expansion of our successful partnership in Borouge. Borouge is the key vehicle that enables us to serve the growing customer needs across the Middle East and Asian markets with future-oriented and differentiated solutions based on Borstar, Borealis’ proprietary state-of-the-art technology.”

Borouge 4 will have an industry-leading focus on sustainability leveraging the capabilities of both shareholders. The facility will utilize Borealis’ proprietary Borstar technology, to produce a product portfolio focused on durable applications for energy, infrastructure, advanced packaging, and agriculture sectors. This unique technology, in combination with hexene co-monomer, will enable the production of advanced packaging grades with up to 50% recycled polyethylene content.

Subject to an in-depth study, a Carbon Capture unit that would reduce CO2 emissions by 80% could also be operational in time for Borouge 4’s start-up. The facility is also designed to capitalize on ADNOC’s recent initiatives on clean energy, decarbonizing its power supply through access to Abu Dhabi’s clean power sources. These initiatives are aligned with the UAE Net Zero by 2050 Strategic Initiative.

The new Borouge 4 facility will comprise:

  • An ethane cracker, with 1.5 million tons ethylene output per annum, which will be the fourth cracker in Borouge’s integrated petrochemical complex in Ruwais
  • Two additional Borstar® polyethylene (PE) plants, each with 700 thousand tons per annum capacity, using state-of-the-art Borealis Borstar third generation (3G) technology
  • A cross-linked PE (XLPE) plant of 100 thousand tons per annum capacity.
  • A hexene-1 unit, which will produce co-monomers for certain grades of polyethylene.

Borouge’s value-add materials are used to manufacture a diverse range of products including industrial-grade pipes, cables, films and personal protective equipment.

The first Borouge facility, producing 450,000 tons of polyethylene per annum was commissioned in 2001. Borouge 2 and Borouge 3 took capacity to 2 million tons and 4.5 million tons of polyethylene and polypropylene per annum in 2010 and 2014 respectively.  Borouge 4 will boost the company’s annual polyolefin production to 6.4 million tons, making Borouge the world’s largest single-site polyolefin facility.

Sustainable, biodegradable glitter – from your fruit bowl

Sustainable, biodegradable glitter – from your fruit bowl

Researchers here have developed a sustainable, plastic-free glitter for use in the cosmetics industry – and it’s made from the cellulose found in plants, fruits, vegetables and wood pulp.

Glitter is the bane of every parent and primary school teacher. But beyond its general annoyance factor, it’s also made of toxic and unsustainable materials, and contributes to plastic pollution.

Now, a team of researchers from the University of Cambridge have found a new way to make sustainable, non-toxic, vegan, and biodegradable glitter from cellulose – the main building block of cell walls in plants, fruits and vegetables – and that’s just as sparkly as the original.

The glitter is made from cellulose nanocrystals, which can bend light in such a way to create vivid colours through a process called structural colour. The same phenomenon produces some of the brightest colours in nature – such as those of butterfly wings and peacock feathers – and results in hues which do not fade, even after a century.

Using self-assembly techniques which allow the cellulose to produce intensely-coloured films, the researchers say their materials could be used to replace the plastic glitter particles and tiny mineral effect pigments which are widely used in cosmetics. In Europe, the cosmetics industry uses about 5,500 tonnes of microplastics every year.

The films of cellulose nanocrystals prepared by the team can be made at scale using roll-to-roll processes like those used to make paper from wood pulp, and this is the first time these materials have been fabricated at industrial scale. The results are reported in the journal Nature Materials.

“Conventional pigments, like your everyday glitter, are not produced sustainably,” said Professor Silvia Vignolini from this Department, the paper’s senior author. “They get into the soil, the ocean and contribute to an overall level of pollution. Consumers are starting to realise that while glitters are fun, they also have real environmental harms.”

For many years, Vignolini’s research group has been extracting cellulose from wood pulp and transforming it into shiny, colourful materials, which could be used to replace toxic pigments used in numerous consumer products, such as paints and cosmetics.

“The challenge has been how to control conditions so that we can manage all the physical-chemical interactions simultaneously, from the nanoscale up to several metres, so that we can produce these materials at scale,” said first author Benjamin Droguet, a PhD student in Vignolini’s Bio-inspired Photonics group.

By carefully optimising the cellulose solution and the coating parameters, the research team was able to fully control the self-assembly process, so that the material could be made on a roll-to-roll machine. Their process is compatible with existing industrial-scale machines. Using commercially available cellulose materials transformed into suitable liquid suspension in just few steps, the team showed continuous deposition and drying of the cellulose-containing suspension on a commercial roll-to-roll machine.

After producing the large-scale cellulose films, the researchers ground them into particles of the size used for making glitters or effect pigments. The resulting particles are biodegradable, plastic-free and non-toxic. The demonstration of the fabrication process on a commercial equipment is an important step towards making the new material available outside the lab.

In addition, the process is far less energy-intensive than conventional methods. When they do not use synthetic polymers, companies often use mica and titanium dioxide combined into an effect pigment. However, titanium dioxide has recently been banned in the EU for food application due to its potential carcinogenic effects, while the extraction of mica often takes place in developing countries that may rely on exploitative practices, including child labour.

“Traditionally, effect pigment minerals have to be heated at temperatures as high as 800°C to form pigment particles. When you consider the quantity of mineral effect pigments that is produced worldwide, you realise that their use is harmful to the planet,” said Droguet.

“We believe this product could revolutionise the cosmetics industry by providing a fully sustainable, biodegradable and vegan pigment and glitter,” said Vignolini.

Although further optimisation of the process is still needed, the researchers are hoping to form a spin-out company to make their pigments and glitters commercially available in the coming years.

But will their glitter be as annoying as conventional glitter to anyone who’s ever done a craft project with small children?

“It will be just as annoying – but it won’t harm the planet and is safe for your little ones,” said Vignolini.

https://www.ch.cam.ac.uk/

Evonik partners with The Vita Group for pioneering efficient polyurethane mattress recycling process

Evonik partners with The Vita Group for pioneering efficient polyurethane mattress recycling process

 

Evonik has used its expertise in polyurethane (PU) chemistry to develop an efficient chemical recycling process for converting flexible PU foams back to the original polyol raw material. Evonik’s new hydrolysis recycling process has the potential to achieve circularity in the flexible PU foam industry.

As the next phase of the development, Evonik will scale-up trials of its new process, which has been further strengthened by its partnership with The Vita Group, a leading provider of value-added and differentiated flexible PU foam products. The Vita Group has trialled the recycled polyols from Evonik’s hydrolysis process in several of its flexible foam applications.

According to the latest report from EUROPUR (European association of flexible polyurethane foam blocks manufacturers), some 40 million mattresses are discarded each year in Europe alone, with the majority ending up as landfill creating the equivalent of 600 kilotons of waste: including more than
300 kilotons of PU foam. With the potential to recycle the main component materials used in flexible PU foams and PU foam-based mattresses, Evonik’s process offers significantly higher use levels of the recycled polyol compared with existing commercialized technologies.

Evonik’s solution will contribute to the global flexible PU industry’s sustainability expectations of reducing waste and increasing the use of renewable raw materials in the production of its products. This enables Evonik to expand its position as a leading solutions provider for the PU industry and supports the entire Evonik Group’s objectives of establishing a fully functioning circular economy.

“It’s only by recycling products back to their raw materials and reusing them over and over again that we will enable a fully circular economy,” said Ralph Marquardt, Head of Evonik’s polyurethane additives business. “Our new hydrolysis process delivers recyclates of a quality and performance similar to that of virgin raw materials. Thus, innovative foam producers like our partner The Vita Group can meet their own sustainability targets, while continuing to deliver high-quality PU products.”

“The Vita Group is renowned for our long-history of innovation in sustainability and investing in circular economy products. We recycle and rebond over 30,000 tons of trim each year, as part of our dynamic sustainability agenda,” said Ian W. Robb, Group CEO for The Vita Group. “Sustainability and innovation are central principles of every aspect of our business. We see it as our responsibility to be at the vanguard of the development of eco-friendly technology within our industry. This hugely exciting partnership represents a key milestone on our journey to achieving the circular economy we are all striving for, and we look forward to working closely together with Evonik.”

https://www.pu-additives.com/