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Lummus Signs LOI with Phigenesis for Recycling of Waste Plastics to Petrochemical Feedstock Materials

Lummus Signs LOI with Phigenesis for Recycling of Waste Plastics to Petrochemical Feedstock Materials

Lummus Technology, through its Green Circle subsidiary, announced that it has finalized a Letter of Intent (LOI) with Phigenesis, a UK-based company established to deliver ISCC+ certified renewable chemical feedstock for use in existing petrochemical plants to manufacture virgin grade plastics, suitable for all grades of application. 

Under the agreement, Phigenesis will deploy the Lummus New Hope Plastics Pyrolysis Technology for a new chemical recycling facility with a capacity of 150,000 tonnes per annum. This will be the first license of the proven chemical recycling technology in Europe, and at this scale, the first project will significantly increase the current European chemical recycling capacity.

“Lummus has tremendous focus on providing innovative solutions to the marketplace that promote the global energy transition. Our technology for advanced chemical recycling of plastic waste is just one of the many pathways we are deploying to support this global effort,” said Leon de Bruyn, President and Chief Executive Officer of Lummus Technology. “We are extremely proud to support Phigenesis’ overall plan to deliver these units to the European market and thus to make a significant contribution to eliminate plastic waste.”

“Phigenesis is committed to delivering meaningful volume contributions to the circular and low emission economy, using significant quantities of otherwise unrecycled and incinerated waste plastics to produce feedstock for petrochemical facilities to make plastics, displacing virgin materials” Chris Moore, Chief Executive Officer of Phigenesis said. “We are delighted Lummus Technology is partnering with Phigenesis, enabling us to deploy the Lummus New Hope Plastic Pyrolysis Technology at a scale attractive to this evolving market.”

This agreement accelerates Phigenesis’ delivery of European projects, with the first site to be sized at 150,000 tonnes per annum, using proven operating technology. Based on the Lummus New Hope Plastics Pyrolysis process, the new facility will allow for a significant reduction in the carbon emissions compared to plastics waste incineration and virgin polymers production, and will help in the fight against climate change by a direct displacement of oil-derived feedstocks with recycled content. The technology is part of a partnership formed in 2020 between New Hope Energy and Lummus, combining Lummus’ ability to license, scale-up and further develop process technology and New Hope Energy’s operational experience and waste conversion technology.

Green Circle is a leader in commercializing and developing breakthrough solutions to address all the key pillars of the energy transition, including end-of-life waste plastics recycling, production of bio-derived sustainable chemicals and decarbonization strategies for existing and new assets.

Phigenesis has plans for developing five similar sized projects in Europe, including feedstock supply, product sales and delivery of engineering. Phigenesis’ approach to each project prioritizes the use of renewable energies and low emission technologies to ensure a major contribution to net zero is achieved.

 

Skive progress on track for full production capability

Skive progress on track for full production capability

 
Quantafuel released its third quarter report, a quarter focusing on Skive improvements and preparation for the ongoing upgrade work, leading the way to Proof-of-Concept and full production capability around year end. In addition, notable progress has been made on the project pipeline in preparation for roll-out.

“We are pleased to report that the Skive turnaround is on track. We have some exciting weeks ahead of us and once the installation of the new equipment is complete, the plant should be ready for Proof-of-Concept as a key step towards full production capability,” says Quantafuel’s Chief Operating Officer Terje Eiken.

At Kristiansund, Quantafuel is developing a unique plant with combined mechanical and chemical recycling. We are on track with expanding the mechanical line, which will double the sorting capacity from 10,000 tonnes to 20,000 tonnes per year.

Quantafuel is experiencing a strong interest for its products, also from traditional refineries, replacing fossil feeds. The company is well positioned to capitalise on these opportunities based on its process and technology toolbox. Also on the mechanical sorting- and recycling side, we are seeing strongly increasing payments for receiving plastic waste, as well as sales prices significantly above our budgets.

In September, Quantafuel announced its expansion into the UK, adding this exciting market to its portfolio of international projects.

Quantafuel’s new CEO Lars Rosenløv joined the company on 1st November. Rosenløv has spent most of his 30-year career at Equinor ASA where he has held executive positions in delivering and operating complex international refineries and petrochemical plants.

“I am thrilled to be part of the Quantafuel-family. I have already visited Skive and I believe this is the right time to start preparing for the next chapter for this fantastic company, transitioning from a start-up to an international industrial player together with my colleagues,” says Rosenløv, who has headed up the biggest industrial sites in Norway for several years.

 
Quantafuel published its third quarter 2021 report today with the full financial figures. As of 30 September 2021, Quantafuel had total equity of NOK 1,148 million and a cash position of NOK 379 million.
 

Plastics Testifies On Osha Hazard Communication Standard

Plastics Testifies On Osha Hazard Communication Standard

The Plastics Industry Association (Plastics) is the only organization that supports the entire plastics supply chain, representing nearly one million workers in the $395 billion U.S. industry. Since 1937, PLASTICS has been working to make its members and the industry more globally competitive while advancing recycling and sustainability.

Plastics members are committed to worker and product safety and support increased global harmonization, but cannot fully support OSHA’s proposed updates to its Hazard Communication Standard (HCS). We urge OSHA to consider modifications to better serve its objectives, reduce uncertainty, avoid unintended consequences, and provide adequate time for compliance. We welcome the opportunity to work with OSHA to achieve this.

Plastics Testifies On Osha Hazard Communication Standard

Proposed changes to the scope of hazard classification would require chemical manufacturers to classify chemicals based on the hazards of downstream chemical reactions and reaction products. This is beyond a clarification, shifts responsibility and departs from the current regulatory scheme. If adopted, required changes to safety data sheets (SDSs) could create confusion and overwhelm users of many chemicals with excess warnings irrelevant to their use of that chemical.

While more harmonized, the proposed definition of “combustible dust” is unclear and inconsistent with a preferable National Fire Protection Association definition on which OSHA has relied. OSHA took some steps in the right direction to improve container labeling. Further revisions would improve requirements for small containers, in-plant systems, materials “released for shipment” and labels designed to meet the requirements of multiple jurisdictions. Further protection of confidential ingredients and consideration of batch variability is needed. The proposed rule significantly underestimates the costs and time needed for compliance.

october-2021

For more details: www.plasticsindustry

Xeikon continues on pathway to full digitization of print manufacturing

Xeikon continues on pathway to full digitization of print manufacturing

Xeikon takes another strategic step forward with the announcement of new areas of innovation. The Xeikon vision has always been to offer printers and converters a clear and viable pathway to digital transformation. With its comprehensive portfolio and raft of new and innovative digital printing solutions, Xeikon is now ready to move to the next level. Printers and converters are searching for solutions that will enable them to achieve business growth, provide the highest quality and offer creative products to meet today’s ever-evolving consumer demand. Online ordering has increased the need for automation, high -quality color controls and faster production speeds. Xeikon’s extensive and innovative digital portfolio, in-depth knowledge of digital technology and long -standing experience working with companies that move to digital has positioned them as the world’s go-to advisor for businesses looking to safeguard the future of their print production and manufacturing operations.

Xeikon continues on pathway to full digitization of print manufacturing

Filip Weymans, Vice President of Marketing states: “In the last year, Xeikon has launched several new innovations and products. Now, printers and converters are truly able to see our vision materializing and what that can mean for them. The careful build and structure of our portfolio is about to bear fruit, and we are now ready to present even more exciting innovations that will open up a way toward a digital future and ‘lights out’ production and manufacturing.”

 

Xeikon Cheetah 2.0 dry toner technology: Now cloud-connected with man/machine and machine/machine interfaces where the machines are in constant communication with each other , driving and monitoring print jobs with full automation. Earlier this year, Xeikon introduced two new models: the CX30 and the CX50 entry level dry-toner presses. Important to note that with each cloud-connected solution, operators can monitor print manufacturing from anywhere on the shop floor by viewing the interfaces/dashboards 24/7 on a smartphone or any other device.

A fundamental and key component of the workflow is Xeikon’s X-800 Digital Front End (DFE). The X-800 unifies every facet of Xeikon’s digital portfolio. Xeikon is now extending the capabilities of its X-800 workflow even further to expand and enhance the range of possible applications. The label version of the X-800 will now include Xeikon VARI ONE variable data workflow – a true differentiator – and combine it with Panther durable haptic printing and with Xeikon’s FEU (Fusion Embellishment Unit). This truly unique development is set to offer the highest levels of variable imagery available today. With this unique capability, the X-800 will drive both the Panther and the Cheetah series of presses towards digital transformation.

Filip Weymans concludes, “With our latest innovations, printers and converters will be able to address the current and future needs of print buyers and brand owners. Having clear insight into their production environments means they can monitor progress and make quick and flexible decisions on the fly. This is why digitization can be a game changer. When we install the first digital press at a company’s site, we are with that company every step of their growth journey. They quickly realize the productivity, growth and profit benefits of implementing a fully automated digital print manufacturing process. Everyone knows that making changes in a company’s strategy and operations can be difficult. Xeikon stands as the go-to advisor for printers and converters looking to the future for their growth and sustainable profitability.”

For more details: www.xeikon.com

Emsur Saymopack optimizes longevity of sleeve-mounting adapter with rotec Eco Xtra rings

Emsur Saymopack optimizes longevity of sleeve-mounting adapter with rotec Eco Xtra rings

 

Spanish flexible packaging producer Emsur Saymopack has increased their productivity and the lifetime of their adapters with the new rotec Eco Xtra ring from XSYS. This next-generation Eco Bridge technology further improves the durability of the adapters by reducing wear from mounting sleeves.

The rotec line of Sleeves & Adapters from XSYS is under constant development with new innovations introduced to help converters improve press performance and print quality. The Eco Bridge adapter is a patented technology that enables significantly easier sleeve mounting, as well as more efficient compressed air usage. The next evolution of the rotec Eco Bridge maintains these advantages while taking sustainability to the next level. The Eco Xtra is a modified stainless-steel ring that incorporates the revolutionary air supply system of the Eco Bridge, and additionally guards against wear by strengthening the operator-side of the adapter.

The first customer to take advantage of this innovation is Emsur in Spain, who has been testing the Eco Xtra adapter at its Saymopack plant, in Valencia.

“During rough production processes, our adapters were becoming damaged very fast, so we needed to reinforce the operator side. The new ring with the innovative air supply protects the adapter from wear and improves the mounting characteristics quite significantly, as well as the overall lifetime,” says Marcos Gaspar Calatayud, who is responsible for process improvement at Emsur Saymopack.

A division of the Spanish multinational Grupo Lantero, Emsur has more than 900 staff across its nine production plants located in the following eight countries: Spain, France, Poland, Russia, the US, Mexico, Brazil and Argentina. With over 30 years of experience, its packaging solutions are exported worldwide to customers primarily in the food sector, but also in the industrial, agrochemical and pharmaceutical sectors, in more than 60 countries.

The Emsur Saymopack plant is located in Algemesí, just south of Valencia, and specializes in flexible packaging production, with both rotogravure and flexographic printing presses in-house. Like all Emsur facilities, it has obtained the ISO 9001 and 14001 certifications and is committed to sustainability based on food preservation, waste reduction and the development of eco-friendly products. An ambitious investment plan undertaken over the past few years has seen the company expand its printing and converting capabilities to fulfil a large portfolio of products for its customers.

Through the XSYS regional agent, LR Flexo, Emsur Saymopack has enjoyed the benefits of rotec sleeves and adapters for plate-mounting on its wide web flexo presses for more than 10 years. “We have had a great relationship with LR Flexo for many years and we always get the best service,” says Gaspar. “And now with the new Eco Xtra ring, they even developed something designed specifically for our needs. We can now mount our sleeves much faster and speed up the whole process”.

For more details: www.xsysglobal.com

Management Change At Wittmann Battenfeld Spain S.L.

Management Change At Wittmann Battenfeld Spain S.L.

The cooperation between the founder of the Wittmann Group, Dr. Werner Wittmann, and the two Managing Directors Jordi Farres and Merce Margarit goes back all the way to the late 1980s, when the company then trading as Wittmann Kunststoffgeräte GmbH sold flow controllers to the Spanish machine manufacturer Margarit. Later on, Margarit established Deaplast as an independent company responsible for the sale of auxiliary appliances, including flow controllers and temperature controllers from Wittmann.

In 1990, the loose cooperation between Wittmann and Margarit, alias Deaplast, was firmly established by an official agency contract. As a further step, Deaplast was taken over by Wittmann in 1992, and both members of the Deaplast management duo were appointed Managing Directors of the new company Wittmann Robot System S.L. This management team has proved successful to this day, and they have seen innumerable spurts of growth over the many years. These include the continuous growth of Wittmann in the Spanish market, the Group’s extension of its product portfolio, and finally the integration of Battenfeld Iberica. Today’s company, now trading as Wittmann Battenfeld Spain S.L., employs 38 staff members and is also in charge of managing the Technofrias agency for the Portuguese market. With a powerful team of very experienced technical experts, the Spanish market has been and still is being continuously further developed.

Mr. Salvador Gracia was recruited in 2008 to strengthen the team further, and he has earned an excellent reputation as Strategic Financial Manager. Since the middle of 2020, Gracia has been allowed to prepare himself for his new position of Managing Director, and meanwhile he has been getting more involved in the company’s operative business. On 1 October, he will take over a highly motivated, long-established team. Among others, he will be supported by Mr. Yoel Vaca, Sales Director, and Mr. Jorge Molpeceres as Technical Director. Together, they are determined to further advance the growth of the Wittmann Group on the Iberian peninsula.

For more details: www.wittmann-group.com

Toyo Ink Group Issues Its First Integrated Report

Toyo Ink Group Issues Its First Integrated Report

Toyo Ink SC Holdings Co., Ltd., the Tokyo-based parent company of the specialty chemicals manufacturing conglomerate Toyo Ink Group, has released the “Toyo Ink Group Integrated Report 2021,” the first report of its kind for the company. Up to now, the Group had disclosed its financial information through securities reports, financial statements, fact books and financial results briefings, while issuing Corporate Social Responsibility (CSR) reports for highlighting its environmental and CSR-related initiatives. To help all stakeholders gain a deeper understanding of the Group, the company has now combined details on its management plans and business strategy, CSR and value creation initiatives, and other factors in an integrated report. The CSR Report and Fact Book will continue to be issued, although in a slightly altered format.

 

This transition reflects Toyo Ink Group’s commitment to promoting corporate reporting that more clearly shows the correlations between the financial and non-financial aspects of the Group’s operations. To help achieve this end, the content of the Report is based on the framework developed by the International Integrated Reporting Council (IIRC), the Global Reporting Initiative (GRI) guidelines, and the Guidance for Collaborative Value Creation of Japan’s Ministry of Economy, Trade and Industry.

 

 Kazuhito Nakano, Managing Director overseeing CSR initiatives of Toyo Ink SC Holdings remarked: “The shift to integrated reporting was a natural step in this, the first year of our new mid-term management plan called the Scientific Innovation Chain II. We hope the Report helps to provide a clearer picture on how the Group’s management strategy and business activities generate social value, while sustainably driving our corporate value. Through the publication of such reports and proactive corporate disclosure, the Toyo Ink Group is committed to improving communication with all our stakeholders.”

 

For more details: www.schd.toyoinkgroup.com/en/

Teknor Apex Monprene Serves the Pet Toy Market with TPE Series Offering a Broad Range of Performance and Aesthetic Characteristics

Teknor Apex Monprene Serves the Pet Toy Market with TPE Series Offering a Broad Range of Performance and Aesthetic Characteristics

Teknor Apex Company, a privately held firm founded in 1924, is one of the world’s leading custom compounders of plastics. Teknor Apex produces flexible and rigid vinyl, thermoplastic elastomers, nylons, color masterbatches, specialty chemicals, and hoses. The company is headquartered in Pawtucket, RI, U.S.A. and operates thirteen manufacturing facilities worldwide in the United States, Belgium, Germany, China, and Singapore.

 

The latest series is now specifically designed for use in the manufacture of pet products. Monprene CP-16500 series of thermoplastic elastomers (TPEs) are durable and sustainable alternatives to thermoset rubber for dog toys, with a broad range of performance and aesthetic characteristics. This series includes clear, translucent and opaque grades with low, medium and high gloss. All grades exhibit excellent colorability and are easily moldable. This extensive portfolio includes specialty grades that offer improved durability with superior resistance to puncture and tear—ideal for the demanding applications of dog chew toys. In order to help compare the durability of different materials, Teknor Apex designed a “bite resistance” laboratory test to simulate the forceful action of a dog biting a toy. Based on the ASTM test method F1306 for flexible films, the Teknor Apex Bite Resistance test measures the puncture resistance or the force required to penetrate an injection molded specimen. A “Puncture Rating” is assigned to each material based on this force, and uses a scale of 1 to 5, with 5 having the greatest resistance.

 

While the general purpose grades offer an excellent balance of cost and performance, the specialty grades offer superior resistance to puncture, tear, and tear propagation. All materials in this series mold with ease, with excellent flow characteristics. In the case that a pet product manufacturer has unique requirements, Teknor Apex will work with them to customize a Monprene TPE solution.

 

The Monprene CP-16500 series is formulated with only FDA listed ingredients and is not formulated to contain PVC, BPA, latex, phthalates or metals, nor REACH SVHC or Prop 65 listed substances. These grades are also classified and suitable for use in Children’s Toys per the following regulatory standards: Consumer Product Safety Improvement Act (CPSIA), European Product Safety Standard EN 71, and the ASTM International’s Standard Consumer Safety Specification for Toy Safety (F963).

 

Monprene is also recyclable, offering a sustainable alternative to thermoset rubber dog toys. Scrap recovered from any step in the manufacturing process can be re-introduced into the process or used in the production of new parts. Additionally, used chew toys can be recovered, shredded, and recycled into new ones.

 

“The pet industry has been growing for years, especially recently with the rise in pet ownership during the pandemic. As a pet owner, I know what an important part of the family they are. We are excited to be integral parts of creating products that are safe, fulfill the durability promise, and help our partners succeed,” said Hilarie Rubin, Senior Market Manager for Consumer Products. “Made in the USA” Monprene CP-16500 Series are manufactured in several ISO-9001 certified facilities in the USA, but are also manufactured in Singapore and Germany to serve local markets all with strict formulation control and traceability.

 

For more details: www.teknorapex.com

Songwon announces global price increases for its phosphorous based polymer stabilizers

Songwon announces global price increases for its phosphorous based polymer stabilizers

Songwon Industrial Co., Ltd. today announced global price increases for its phosphorous based polymer stabilizer products to reflect the sudden rise in raw materials costs. The price increases are effective immediately for SONGWON’s phosphites antioxidants: SONGNOX 1680, SONGNOX 6260 and SONGNOX PQ (including subsequent blends) as well as SONGSORB 7120.

 

The price adjustments are aimed at offsetting the higher cost of yellow phosphorous raw materials and their limited availability caused by decree 2021-792 made by provincial authorities of Yunnan, China in September, which restricted the high energy consuming production of yellow phosphorous. Phosphorous trichloride and phosphorus oxychloride (yellow phosphorous derivatives) are key raw materials in SONGWON production and the price for these materials continues to escalate. SONGWON anticipates the global availability of these raw materials to be substantially reduced and is working with high priority to minimize the effects of these exceptional circumstances. It will also be continually monitoring the cost developments and reviewing its prices accordingly.

For more details: www.songwon.com

Sabic opens new PP compounding line in Genk, Belgium to meet growing demand in automotive, appliances and consumer industries

Sabic, has announced today the start-up of its new polypropylene (PP) compounding line in Genk, Belgium with a virtual inauguration event. The new line is an addition to the company’s existing production capacity for Sabic polypropylene compounds at the Genk site and will use raw materials from Sabic’s PP plants at Gelsenkirchen, Germany, and Geleen, The Netherlands. It has been equipped with cutting-edge large-scale extrusion technology to meet the market’s growing demand for high-quality, high-performance PP compounds with reliable and consistent supply.

“This investment is part of our business strategy for growth through advanced PP compound solutions designed to help customers develop next-generation lightweight applications in industries such as automotive, home appliances and consumer goods,” says Lada Kurelec, General Manager for PP & E4P* Business, Sabic. “The added capacity also enhances our on-site production flexibility for introducing innovative new PP polymer technology without compromising the security of supply of established compound products.”

The unique virtual opening was presided over by Abdulrahman Al-Fageeh, Executive Vice President for Petrochemicals, and other Sabic executives, providing insight on how customers can benefit from the company’s extended capacity to drive innovation in their markets. “We all are seeing industries evolve rapidly, with an increasing demand for high-performance PP compounds that are lighter, yet strong and durable while meeting rigorous standards,” said Mr. Al-Fageeh. “At Sabic, we are playing our part by relentlessly pursuing cutting-edge technologies, both in production and new material development. This new production line will support our company’s strategy to develop new sustainable material solutions that help our customers achieve their goals, as we work with them in ever-closer collaboration.”

For more details: www.sabic.com