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EUROMAP Pressemitteilung

EUROMAP Pressemitteilung

Neuer Entwurf EUROMAP 81 veröffentlicht Optimierte Sicherheit bei Maschinenanbindung

Der neue Entwurf der Spezifikation EUROMAP 81 bietet eine standardisierte Hardwareverbindung für den Austausch von Sicherheitssignalen zwischen zwei Maschinen.

Diese Schnittstelle kann verwendet werden, wenn nicht-sicherheitsrelevante Signale über andere Schnittstellen (z.B. OPC UA) übertragen werden. Ein beispielhafter Anwendungsfall wäre die Verbindung von Spritzgießmaschine und Roboter. Die wesentliche Änderung im Vergleich zum vorherigen Entwurf ist die Erweiterung der Spezifikation auf zwei Teile. Dadurch können nun Sicherheitssignale von zwei getrennten Schutzeinrichtungen (z.B. Vorder- und Rückseite der Maschine) über eine Schnittstelle übertragen werden.

Der Entwurf steht zur öffentlichen Einsicht als kostenloser Download unter www.euromap.org zur Verfügung.

Kommentare werden per E-Mail an mikula.thiem@vdma.org bis zum 1. Mai 2024 erbeten.

Pressekontakt:
Dr. Mikula Thiem
Technical Commission
EUROMAP
c/o VDMA Plastics and Rubber Machinery
Lyoner Straße 18, 60528 Frankfurt, Germany
Phone: +49 69 6603-1833
e-Mail: mikula.thiem@vdma.org

www.euromap.org

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Covestro Increases Share Of Renewable Power For Site In Belgium

Covestro Increases Share Of Renewable Power For Site In Belgium 

  • Share of renewable power increases to 60 percent of current demand.
  • Five-year term from 2026 to 2030.
  • Saves 103,000 tons of CO2 emissions.

Covestro and RWE have signed a long-term power purchase agreement (PPA) for the supply of power and guarantees of origin from offshore wind turbines in the North Sea for the Covestro production site in Antwerp, Belgium. The contract runs from 2026 to 2030 and will enable Covestro to increase the share of renewable energy from the current 45 percent to 60 percent of the site’s current power needs and secure the supply of green energy until 2030, saving 103,000 tons of CO2.

“The new contract shows: We are making consistent progress on our path to climate-neutral production – even in economically challenging times,” says Dr. Thorsten Dreier, Chief Technology Officer at Covestro. “Because we are convinced that our vision of a complete focus on the circular economy and climate neutrality is the only way to ensure the long-term success of our company.”

Ulf Kerstin, CCO of RWE Supply Trading, says: “We are delighted to support Covestro in achieving its ambitious sustainability goals and to be able to accelerate the transition to climate-neutral production. The great interest of our customers in green power underlines the importance of CO2-free power for the manufacturing industry.”

The new PPA with RWE replaces a current agreement, which expires at the end of 2025. At the Antwerp site, Covestro produces the high-performance plastic polycarbonate, which is used in car headlights, electrical and electronic components, LED lights, medical technology and many other applications. Polyether and the important industrial chemical aniline are also produced there, and Covestro is currently expanding production there with the construction of a new world-scale plant.

“This supply agreement is a further step towards increasing the proportion of renewable power in our production,” says Dr. Georg Wagner, Managing Director of Covestro in Antwerp. “With this and the use of sustainable raw materials and innovative recycling technologies, our production site is on the way to a climate-neutral and fully circular future. We are delighted to have found a partner in RWE with whom we can reach the next level.”

Covestro aims to achieve climate-neutral production by 2035 and has already concluded several electricity supply contracts worldwide. Since 2023, the site in Shanghai has been supplied with 45% of its electricity from solar and wind power, and in the USA, Covestro has concluded a virtual power purchase agreement with the company Ørsted for 200 gigawatt hours of solar power, which corresponds to twelve percent of the electricity requirements at the Baytown site.

By 2025, ten percent of the electricity at the company’s sites in Germany is also to come from renewable energy sources. In this way, Covestro aims to achieve the interim target of reducing greenhouse gases from production by 60% by 2030. At the end of 2023, Covestro covered about 16% of its global electricity needs from renewable sources.

http://www.covestro.com

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Dieffenbacher Drives The Mobility Of The Future Cutting-Edge Manufacturing Solutions For The Automotive, Aerospace, Sports And Leisure Industries And Beyond At Jec World 2024

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Dieffenbacher Drives The Mobility Of The Future Cutting-Edge Manufacturing Solutions For The Automotive, Aerospace, Sports And Leisure Industries And Beyond At Jec World 2024

Composites manufacturers eager to help their customers in the automotive, aerospace and sports and leisure industries seize e-mobility opportunities will want to visit with German machine and plant manufacturer DIEFFENBACHER at JEC World 2024 in Paris, March 5 to 7, in hall 5, booth L115. The company’s manufacturing technologies and plants support the production of all kinds of mobility solutions, ranging from automotive parts to emerging applications like transportation and passenger drones and electric surfboards and jet skis.

“The mobility of the future is becoming more diverse every day,” says Georg Obermaier, Head of the Forming Business Unit at DIEFFENBACHER. “When it comes to complete plants for producing composite components, we have the right solution for almost every application. At JEC World 2024, we look forward to learning the latest use cases and collaborating with our partners and customers to find the perfect solutions to their challenges.”

Examples of applications produced with DIEFFENBACHER equipment include battery housings, battery boxes and underbody covers for many e-mobility applications such as drones and electric cars, and even bicycle components such as frames and rims. The processes on display will include Sheet Molding Compound (SMC), GMT and Long Fiber Thermoplastic Direct-Molding (LFT/LFT-D) as well as the DIEFFENBACHER Tailored Blank Line, including Tape Laying and consolidation technologies. DIEFFENBACHER’s core competence, the hydraulic press, plays a major role in all these processes.

DIEFFENBACHER Sales Manager Raimund Grimm will present “Thermoset and Thermoplastic Technologies for EV Applications.” He will discuss the advantages and disadvantages of thermoset and thermoplastic materials and what an efficient and sustainable production process looks like.

Two recent projects that demonstrate DIEFFENBACHER’s approach are Teijin’s SMC plant in Milovice, Czech Republic, and REIN4CED’s Tailored Blank Line in Leuven, Belgium. “We recently successfully commissioned our new DIEFFENBACHER SMC line for producing battery covers. I highly recommend visiting with their experts at JEC World 2024 to learn what DIEFFENBACHER can make possible in composites manufacturing,” says Lukas Mildorf, Technical Director at Teijin. REIN4CED CTO Michaël Callens concurs. “DIEFFENBACHER has repeatedly proven to be the perfect partner for automated Tape Laying, consolidation and forming. That’s why we launched a strategic partnership with them for the thermoplastic manufacturing of carbon bicycle frames,” he says.

DIEFFENBACHER’s presence at JEC World 2024 will be rounded off by digitalization and sustainability solutions. DIEFFENBACHER’s digitalization platform EVORIS uses artificial intelligence to make plants faster and more efficient. “EVORIS gives us much better insights into our production and better possibilities to influence it,” says Christoph Bless, Head Operational Maintenance & Repair at Autoneum in Sevelen, Switzerland. Autoneum has used EVORIS since 2022. “DIEFFENBACHER’s approach stands out from the crowd. They offer the complete package, everything from the platform to sensor technology and plant know-how to technologist knowledge for the entire production line,” Bless adds.

Companies interested in sustainability have numerous options from DIEFFENBACHER for various production processes. The Fiberpress hydraulic press in Teijin’s SMC line, for example, is equipped with variable-speed pump drives that minimize unnecessary energy consumption. The DIEFFENBACHER Fiberforge that’s part of REIN4CED’s Tailored Blank Line helps the bicycle frame manufacturer use its valuable raw materials as efficiently as possible. It can cut UD tapes at any angle between -45° and 45° to produce a contour with minimum waste. DIEFFENBACHER’s adaptive accumulator management of the hydraulic drive system optimizes the energy consumption of hydraulic press systems by automatically determining during the first press strokes the exact energy required for forming. For subsequent production cycles, the hydraulic drive accumulator is charged only to the corresponding required pressure level.

“We’re excited to once again present our solutions to the composites industry at JEC World 2024,” says Marco Hahn, Director Sales of the Forming Business Unit. “We look forward to having deep discussions, exploring new business opportunities and strengthening existing partnerships. We’re also thrilled to start new partnerships with the common goal of moving forward together,” he concludes.

https://dieffenbacher.com/de/

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Ekoenergetyka To Sell Up To 140 Bus Charging Stations To Nobina, Top Scandinavian Public Transportation Operator

Ekoenergetyka To Sell Up To 140 Bus Charging Stations To Nobina, Top Scandinavian Public Transportation Operator

Ekoenergetyka will provide up to 140 chargers for electric buses to Nobina, the largest Scandinavian public transportation operator, as the European maker of high-power electric vehicle infrastructure continues its expansion in the Nordic region.

Ekoenergetyka will install its reliable Axon Easy 120kW and 180kW chargers at four bus depots in the Swedish capital, Stockholm, this year, bringing them on line by January 2025. Nobina has the largest zero-emission bus fleet in all of Scandinavia and employs 13,000 people in four countries, while Ekoenergetyka provides 20% of Europe’s charging stations for municipal buses.

The contract is part of a broader push by Ekoenergetyka into the Nordic region, one of the world’s fastest growing markets for electric vehicles. 

“This contract is an important vote of confidence in Ekoenergetyka, from a major player on a demanding market,” said Ekoenergetyka CEO and Co-Founder Bartosz Kubik. “Our relationship with Nobina is off to a great start, and we’re proud to be working with them as they build the future of sustainable transportation in Stockholm and throughout the Nordic region.”

Nobina, which provides sustainable transportation to 1 million people every day, is committed to enhancing urban mobility while minimizing environmental impact. Axon Easy DC charging stations by Ekoenergetyka will be located in bus depots in the Swedish capital. The chargers are known for their efficiency and reliability, ideal for fast charging in a bustling city.

“We are pleased with the initial results of our relationship with Ekoenergetyka, and we look forward to working closely with them,” said Lisa Sievert, Electrification at Nobina. “Our customers demand high-quality, reliable green transportation, and with Ekoenergetyka we’ve found a partner who can help us deliver.”

Ekoenergetyka’s expansion drive is backed by Enterprise Investors, a leading Central European private equity fund, which took a significant minority stake last year. The fund has announced plans to invest more than €45 million in e-mobility projects.

Ekoenergetyka provides round-the-clock remote monitoring and repair services for its charging stations from its headquarters in Zielona Góra, western Poland. The company’s advanced systems allow it to address almost 60% of reported issues remotely.

Established in 2009, Ekoenergetyka grew out of an academic research project by Kubik and co-founder Maciej Wojeński, and now employs more than 1,000 people. 

www.nobina.com

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Paboco Moves Into Full-Scale Production

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Paboco Moves Into Full-Scale Production

On the theme “Let’s paper up business!”, Paboco, The Paper Bottle Company, proudly launches the Next Gen Paper Bottle by initiating full-scale production, marking a milestone towards a more sustainable future. “This is a fantastic opportunity for conscious brands and consumers looking to make a real difference”, says CEO Tim Silbermann.

The Next Gen Paper Bottle signifies Paboco’s dedication to pursuing its vision of fully biobased bottle packaging. With a new state-of-the-art manufacturing site in Slangerup, Denmark, Paboco is gearing up for full-scale production. The aim? To deliver over 20 million paper bottles by the end of 2025.

Paboco, The Paper Bottle Company, proudly launches the Next Gen Paper Bottle by initiating full-scale production, marking a milestone towards a more sustainable future.

A natural choice for a broad consumer market

Built on the idea of less fossil, more natural materials, the Next Gen Paper Bottle offers a minimal barrier solution while staying fully recyclable as paper packaging. Paboco empowers brands with design flexibility, allowing them to choose between standard paper bottles or bespoke designs. This versatility allows them to express their identity and connect with consumers on a deeper level.

Initially targeting brands in the beauty and homecare sectors, the Next Gen Paper Bottle shows promise across various industries, including premium spirits, food and beverage, vitamins and pills, pet care and more, indicating significant advancements in these areas. This scope offers consumers the opportunity to be part of driving change by choosing FSC-certified fibre-based packaging with less climate and environmental impact.

Accelerating growth for a sustainable impact

With ALPLA as the new majority shareholder and a long-trusted partner, Paboco is primed for accelerated growth, positioning itself as a leader in sustainable packaging solutions. CEO Tim Silbermann underscores this momentum by stating:

“The Next Gen Paper Bottle marks a milestone in our journey towards a fully biobased paper bottle. With ALPLA’s backing and our focus on full-scale production, we’re transitioning from an innovation pioneer to a progressive business, ready to fill our order books. Ultimately, we are here to make a sustainable impact and start a movement by placing paper bottles in the hands of every consumer.”

Paboco, The Paper Bottle Company, proudly launches the Next Gen Paper Bottle by initiating full-scale production, marking a milestone towards a more sustainable future.

Tested and supported by world-leading brands

Since 2021, Paboco has been testing its ground-breaking products in partnership with Pioneer Community members: The Absolut Group, Carlsberg Group, The Coca-Cola Company, L’Oréal, and Procter & Gamble.

“After years of innovation and successful collaborations, we are now prepared to launch the Next Gen Paper Bottle on a larger scale”, Tim Silbermann continues. “I welcome more conscious brands that want to join us in changing this industry for good.”

www.paboco.com

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Henkel And Covestro Collaborate For Sustainability Of Engineered Wood Adhesives

Henkel And Covestro Collaborate For Sustainability Of Engineered Wood Adhesives

  • Materials are key to lower carbon footprint across sectors.
  • Engineered wood adhesives from Henkel based on raw materials from Covestro used in building and construction applications.
  • Over 60% of the formulated adhesives are linked to bio-based feedstocks attributed via mass balance approach.

German chemical companies Henkel and Covestro join forces to foster sustainability for adhesives in load bearing timber construction. Such elements, as Cross Laminated Timber (CLT) or Glued Laminated Timber (GLT), can be found in a variety of indoor and outdoor applications of buildings, from staircases to facades to structural elements. For that purpose, materials manufacturer Covestro provides Henkel with polyurethane-based raw materials linked to bio-based feedstocks attributed via the mass balance approach. Henkel in turn uses the supplied products for its high-performance adhesive solutions. 

“Collaborations along the value chain with like-minded partners are key to enable a circular and climate neutral world. Materials play an important role for example in reducing the carbon footprint of buildings. With Henkel’s new wood adhesive based on Covestro’s ever more sustainable raw materials, we jointly contribute to the circular transformation of the construction industry”, says Dr. Thomas Roemer, Head of the Coatings and Adhesives Business Entity at Covestro. 

 

Materials are key for sustainability of various sectors

By enabling timber construction, load-bearing adhesives already contribute to sustainability of building structures. Since timber is a natural material, its properties inherently underly bigger variations than most synthetically produced materials. It is for example prone to deformation, inhibiting aesthetics as well as functionality, usually limiting its use in load-bearing or other demanding applications. The solution: Utilizing technologies and processes to bond different layers of wood, like cross-lamination or glue-lamination with polyurethane adhesives. Thereby it is possible to create wood panels that maintain strength, form and functionality over time. By increasing the use of alternative raw materials, the carbon footprint of such material can further be improved.

“This is another step towards an ever more sustainable and circular future. Thanks to our work with Covestro, we are able to supply two of our best-selling polyurethane adhesives now being manufactured using alternative raw materials. In addition and by using the mass balance approach, there is no change in product performance and all load bearing certificates of the adhesives remain. With this, we provide our direct customers as well as architects and construction companies with a solution that contributes to their aim of reducing the impact of materials on the overall carbon footprint of buildings”, says Dr. Claudia Meckel, Head of Product Development Engineered Wood at Henkel. 

Henkel and Covestro both treat sustainability and fostering a circular economy with high priority. For Covestro, broadening its raw material base with bio-based or recycled solutions is key part of that endeavor. Since such alternatives are blended with conventional raw materials in the manufacturing process, segregation and allocation are challenging. To attribute the used alternative feedstock to a final product, the mass balance approach is therefore used. That is a chain of custody method allowing to mix traditional and alternative raw materials during production, but separating and allocating them to products in bookkeeping. The soundness and compliance of this approach is certified externally by the internationally recognized ISCC PLUS scheme. For the wood adhesive, all involved sites and partners of Henkel and Covestro are certified according to this scheme. 

http://www.covestro.com

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Syensqo Announces Sustainable Mobility And Technology Collaborations At Jec 2024

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Syensqo Announces Sustainable Mobility And  Technology Collaborations At Jec 2024 

Syensqo, previously part of Solvay group, has for decades contributed to shaping the use  of composites across aerospace and automotive by developing innovative lightweight and  high performance materials compatible with efficient processing technologies. At this  year’s JEC World, the company will showcase new advancements and partnerships  supporting the trends of electrification, hydrogen propulsion and bio-sourcing as part of its  ambition to advance humanity.  

“We are proud to showcase our new company and strong focus on sustainability at JEC  World 2024,” said Rodrigo Elizondo, President of Syensqo Composite Materials Global  Business Unit. “The show is the first international event that Syensqo is exhibiting at and we  are looking forward to showcasing the legacy that got us here as well as our plans for the  future. We have bold ambitions and exciting new partnerships to develop technologies that  will have a broad impact in the years to come.” 

“Syensqo has been a long standing supporter of JEC World, among the most significant  composites shows for the industry,” said Marc Doyle, Executive Vice President Composite  Materials of Syensqo. “We are proud to have a large presence at the event and to use it as  a platform to launch cutting edge material innovations serving multiple markets. This year  promises to be another vibrant edition!” 

Inroads in hydrogen propulsion 

Syensqo recently announced its partnership with Climate Impulse, a green hydrogen powered non-stop flight project around the Earth, that will demonstrate how concrete  solutions can help build a cleaner and more efficient world. This challenge is made possible  by Syensqo’s expertise and technological ingenuity. Syensqo’s composites, surfacing and  adhesive films will be critical components of the aircraft structure and hydrogen tanks. 

New partnerships to enable electric advanced air mobility 

Syensqo was selected by Schiebel, manufacturer of unmanned air systems, as advanced  material supplier. The Schiebel Unmanned Air System (UAS) CAMCOPTER S-100 is being  operated in the defense and civil sectors. Syensqo’s carbon fiber composite materials, used  on the fuselage in combination with Titanium, enable a wide range of payload and  endurance combinations. The CAMCOPTER S-100 will be on public display at JEC World on  Syensqo’s booth. 

Syensqo and Manna have signed an agreement for the supply of advanced materials used  to manufacture delivery drones. The European company aims to make lightning-fast  suburban deliveries affordable, green and safe. Syensqo’s lightweight materials will make  this possible.  

Bio-based carbon fiber innovation advancements 

Syensqo is committed to providing its customers with sustainable solutions that support  the planet and help them achieve their environmental ambitions, by reducing their Scope  3 emissions.  

At the show Syensqo will showcase the work done with Trillium, focused on creating  sustainable raw materials for carbon fiber applications. Trillium has made significant  progress on the design and installation of a small-scale Bio-ACN (bio-based acrylonitrile)  facility and delivered initial representative pilot scale samples of Bio-ACN to Syensqo.  Syensqo has converted the supplied Bio-ACN to lab scale samples of a Poly Bio-ACN precursor suitable for the creation of research quantities of bio-based carbon fiber.  Through 2024 Syensqo and Trillium expect to further advance on their journey towards fully  bio-based carbon fiber composites. 

Visitors are invited to re-discover Syensqo at Booth K58 in Hall 5 and to join the live  presentation at the Agora 5 stage.

Live Presentations, Agora 5 stage 

  • Tuesday 5th, 10am, Syensqo Material Science Application Center: a Center of  Excellence in Prototyping, Testing & Virtual Engineering for Thermoplastic  Composites applications (Laurent Hazard, Head of MSAC) 
  • Tuesday 5th, 11:30am, Out of Autoclave Composites for Large space and launch  Vehicle Structures (Ben Hawtin, Head of Customer Development – EMEA) 
  • Wednesday 6th, 11:30am, Compression Molding Advancements at Syensqo (John  Hackett, Senior Applications Development Engineer) 
  • Wednesday 6th, 3pm, The Challenges of Full Rate Production for AAM (Ross Key,  Senior Applications Development Engineer) 

https://www.syensqo.com/en/

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KRAIBURG TPE Delivers Anti-Slip And Enhanced Grip Solutions For Emergency Responder Stretcher Handles And Mats

KRAIBURG TPE Delivers Anti-Slip And Enhanced Grip Solutions For Emergency Responder Stretcher Handles And Mats

Stretcher devices are essential tools for emergency responders, enabling the safe transport of patients in critical situations. With a wide variety of stretchers available, ensuring a secure grip on the handles and incorporating anti-slip mats within basket stretchers is crucial to safeguarding both patients and rescuers during transit. Thermoplastic elastomers emerge as a cost-effective and practical choice of solutions for manufacturing stretcher components, providing the necessary flexibility, durability, and safety features required for these critical applications.

Optimizing Ergonomics and Safety in Handle, Grip and Anti-slip Mat Designs

The THERMOLAST H HC/AP series from KRAIBURG TPE represents a significant advancement in stretcher safety, as it offers excellent compression set properties that allow manufacturers to mold it into the precise shapes and textures needed for stretcher handles and grips. This customization not only ensures a comfortable fit but also contributes to the overall safety and ergonomics of the stretcher. The TPE series is an ideal choice for stretcher grips and handles due to its haptics and soft-touch surface characteristics, which enhance the ergonomic comfort for rescuers, especially in complex and high pressure emergency situations. This grip minimizes user fatigue and reduces the risk of injuries to the rescuer’s hand, emphasizing the importance of safety and ease of use in stretcher design.

Overmolding TPE compounds on the handle and anti-slip mat of a basket stretcher creates a crucial anti-slip surface. This surface enhances safety during patient transfers, ensuring a secure grip and preventing accidents during rescue operations. It plays a vital role in the overall effectiveness and reliability of the stretcher in emergency situations.

THERMOLAST H HC/AP series has undergone testing, including ISO 10993-5 and GB/T 16886.5 (cytotoxicity), ensuring its safety and compliance. It conforms to strict regulatory standards, including US FDA CFR 21 and Regulation (EU) No 10/2011. Additionally, the series is free of animal ingredients and devoid of PVC, silicone, and latex. Its versatility extends to sterilization methods, as it can be safely autoclaved at 121°C or sterilized using EtO, ensuring a high level of hygiene in medical settings. The HC/AP series exhibits excellent adhesion to PP and PE when used in injection molding processes. THERMOLAST H is available as translucent, and pre-coloration is available subject to the requirement of the customers. In addition to the HC/AP series, KRAIBURG TPE THERMOLAST H provides alternative solutions like the resealing series and polar adhesion series, addressing diverse customer needs and offering a range of specialized options for various applications.

Sustainability successes of our TPEs

KRAIBURG TPE’s recent sustainability innovations include a series of material solutions specially developed for automotive, consumer, consumer electronics, wearables and industry applications. Comprising up to 48% post-consumer recycled (PCR) and 50% post-industrial recycled (PIR) content, the material complies with multiple global standards such as FDA raw material compliance, RoHS and REACH SVHC requirements. KRAIBURG TPE also provides customers with product carbon footprint values.

https://www.kraiburg-tpe.com/en

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Wayland Additive Will Demonstrate Benefits Of Calibur3 Metal Additive Manufacturing At Amads

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Wayland Additive Will Demonstrate Benefits Of Calibur3 Metal Additive Manufacturing At Amads 

Wayland Additive, an OEM of next generation eBeam metal additive manufacturing (AM) systems, will be highly visible at the upcoming AMADS (AM for Aerospace, Defence & Space) event, taking place in Bristol 27th and 28th February. Aerospace, defence and space applications of metal AM are amongst the most advanced in the sector, but progress can be limited by the limitations of the technologies available – especially with more exotic materials. This is where Calibur3 comes in, featuring Wayland’s NeuBeam process.  

At AMADS, members of the Wayland Additive team will engage with attendees to highlight the ground-breaking capabilities of Calibur3 and demonstrate the stability and versatility of NeuBeam for processing a much wider range of industrial materials for production applications that are much wider in scope than existing AM processes allow.

Calibur3 introduces a genuine paradigm shift in eBeam powder bed fusion (PBF) technology. It represents a significant advancement compared with existing PBF systems, overcoming the inherent compromises associated with laser or traditional eBeam processes for metal materials. Design engineers and manufacturers of difficult applications can now revisit challenging or previously impossible projects with a more open approach.

Peter Hansford, CRO at Wayland comments, “Metal AM, in general, has come a long way and has made inroads for some production applications. Calibur3 has the potential to take production applications to the next level in a number of ways. At AMADS, our team members will be available to discuss new applications and new materials enabled by the capabilities of NeuBeam. We invite AMADS attendees to learn more about our hot part process, which eliminates residual thermal stresses, simplifies powder removal, and reduces post-processing requirements as well as the open approach that allows us to test and prove new material parameters in a matter of weeks.”

The NeuBeam process effectively neutralizes charge accumulation generated by the electron beam, providing greater flexibility compared to laser PBF and surpassing the stability issues of traditional eBeam PBF. This unique attribute enables tailored metallurgical requirements to match specific application needs, expanding the range of metal materials that can be utilized in the process. With NeuBeam, Wayland Additive not only enhances process development but also eliminates residual stresses, resulting in stress-free, crack-free parts, reduced energy consumption, and improved powder flow post-build.

Hansford continues, “Since commercialising our technology two years ago, Wayland is now shipping machines all over the world across a variety of industry sectors, including aerospace, to exploit the potential of our NeuBeam AM process.” 

www.waylandadditive.com

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Uflex Showcases Innovative Product Offerings in Q3 FY24

Uflex Showcases Innovative Product Offerings in Q3 FY24

In the third quarter of fiscal year 2024, UFlex Limited introduced a multitude of innovative products across its business verticals. The company also achieved notable recognition by winning multiple awards and securing patents in the quarter ended December 31, 2023.

Packaging Films Business

  1. B-INM-M, Superior Barrier Metallized BOPP Film: This film stands out as a premier choice for various packaging needs. Inline-coated and metallised, it offers an exceptional oxygen barrier (OTR) of less than 01 cc/m2/day and boasts an excellent moisture barrier (WVTR) of less than 0.1 g/m2/day. With superior metal bond strength and cost-effective attributes, it is engineered for recyclability. This versatile film finds its application in a multitude of sectors including dry beverages, chips and snacks, health and beauty care sachets, detergents, and confectionery products. Its triple structure versatility allows it to replace aluminium foil and metallized PET, offering convenience and efficiency. It caters to diverse packaging requirements, ranging from 2-ply extrusion applications to single-layer pouches and sachets. The film includes features like both-side treatment and one side for metallization; hybrid composition with one side emphasizing high heat seal strength and the other side for metallization, and thicker micron options (30/40) with one side low SIT and the other side for metallization, making it an indispensable solution for a wide array of packaging applications.

 

  1. C-CPM-ML-M, CPP metallized film:This film is tailored specifically for molasses packing, constituting a functional raw material that excels in various aspects. Recognized for its good seal integrity, this film ensures that contents remain securely enclosed, preserving freshness and quality. Boasting commendable barrier properties, it shields against external elements, maintaining the integrity of the packaged molasses. Its exceptional hot tack facilitates efficient sealing processes, enhancing productivity and reliability. Moreover, the filmexhibits good metal adhesion.

 

  1. The C-CBP-WG CPP film:This film stands as a functional raw material designed to meet stringent packaging demands. Renowned for its exceptional optical properties, this film ensures clear visibility and presentation of packaged goods, enhancing product appeal. With low slip characteristics tailored for high-speed packaging environments, it ensures smooth handling and reliable performance throughout the packaging process. Notably, it boasts excellent drop impact strength, providing robust protection against potential damage during handling and transportation. Primarily engineered for low ambient temperature conditions, this film finds its niche in bread packaging, frozen foods, and bakery products, where maintaining product quality and integrity is paramount. Its versatility makes it a preferred choice for businesses seeking packaging solutions that combine performance and practicality.                                           
  2. The B-UTX ultra high barrier Alox BOPP film:This film is a top-tier Alox-coated product crafted from BOPP, serving as a functional raw material in the packaging industry. Renowned for its outstanding barrier properties, it excels in shielding contents from gases, oxygen (less than 1 cc/m2/day), and aromas, ensuring prolonged freshness and quality retention. Additionally, its exceptional moisture barrier (less than 1 gm/m2/day) effectively safeguards against humidity and moisture ingress, preserving the integrity of packaged goods. The film’s superior optics contribute to clear and visually appealing packaging presentations. Notably, its clear vacuum coating enhances its functionality and versatility across various applications. Tailored for dry foods, beverage powders, chips, snacks, biscuits, cookies, and crackers packaging, it meets the diverse needs of the food industry, ensuring optimal preservation and presentation of packaged products. The B-UTX film is a testament to innovation and quality, offering a reliable solution for businesses seeking high-performance packaging materials.                                                                                                               
  3. The B-UMB-M, an outstanding barrier metallized BOPP film:This film stands at the forefront of metallized films, offering unparalleled performance and versatility. Boasting exceptional oxygen (less than 0.1 cc/m2/day) and moisture barrier (less than 0.1 gm/m2/day) properties, it ensures prolonged freshness and quality retention of packaged goods. Furthermore, its exceptional barrier to aroma and migration barrier against mineral oil enhance product protection and integrity. With excellent metal adhesion, it guarantees secure bonding and durability. This film serves as a sustainable and recyclable solution, offering a chlorine-free alternative to PVDC-coated films and replacing aluminum foil while supporting eco-friendly practices. Its ease of processing at high speeds makes it ideal for various packaging applications, including dry fruits, beverages, chips, snacks, biscuits, cookies, crackers, confectionery, and chocolate packaging. The B-UMB-M film epitomizes innovation and reliability, catering to the diverse needs of the packaging industry while upholding sustainability standards.

Chemicals Business

  1. Flexcure SF “Nutri” for NPH (Nutrition, Pharma and Hygiene) applications: Flexcure SF “Nutri” series represents a new generation radical mechanism designed especially for food packaging, pharma, and hygiene applications; for a wide range of substrates like paper, paper board and Met PET board, etc. suitable for processing with all latest generation high-speed UV sheetfed offset printing machines. The inks provided are specifically designed for application on the non-food contact side of food packaging, ensuring compliance with relevant Good Manufacturing Practices (GMP) and guidelines outlined in the Technical Data Sheet (TDS). Offering outstanding printability and transfer characteristics, these inks boast superior adhesion and maintain a controlled ink-water balance even at high speeds. With excellent curing properties and high colour strength coupled with minimal misting, they guarantee optimal results. Furthermore, they adhere to stringent standards, including EuPIA and Swiss ordinance guidelines, ensuring the lowest migration and odor levels. Free from harmful substances like BP, ITX, and silicon, these inks are available in a variety of colours, including process colours, white, and all base colours, catering to diverse packaging needs.               
  2. Flexgreen “HFS Screen” coating for all packaging applications: The Flexgreen product series represents a new generation of our LED inks and coatings for various print applications. Flexgreen “HFS Screen” coating is a free-radical chemistry-based UV LED varnish to be applied by screen printing specially designed to print on papers, cards, and cardboard. It is a highly flexible LED coating with excellent curing capabilities on automatic/semi-automatic screen-printing machines with LED lamps of wavelength 385-395 nm. Achieving high adhesion on challenging materials like PE or PP laminates and offset inks, this product stands out for its exceptional performance. Its cured film exhibits remarkable flexibility, allowing for precise die-cutting post-application. With outstanding foil receptivity and good resistance to nails and scratches, it ensures durability and longevity. The curing process, operating within the 385-395 nm wavelength band, is consistently excellent. Furthermore, it results in an impeccably even, smooth surface with a glossy finish, free from any odor or yellowing. Notably, this product is free from harmful substances such as BP and ITX, emphasizing its commitment to safety and quality.
  3. Marine Lam Inks (water-based reverse lamination inks): Marine Lam Inks are meticulously crafted for Gravure to reverse printing applications, specifically tailored for BOPP and chemical-coated polyester films, presenting a low VOC solution aligned with the ecological demands of today’s society. These inks boast exceptional characteristics, including high strength coupled with low viscosity, facilitating smooth printing operations. They excel in printability and dot transfer, ensuring precise and vivid results. Notably, they exhibit outstanding adhesion on BOPP and CC PET, along with impressive bond strength values compatible with both solvent-free and solvent-based adhesives. With low VOC content, these inks emit minimal odor, enhancing working conditions. Moreover, they enable efficient printing speeds, making them a preferred choice for diverse printing needs.

 

  1. FLEXBON R110A / FLEXBON R110C:The product is ingeniously formulated using reverse chemistry principles, where the NCO serves both as an adhesive and a hardener, accelerating the curing process. This unique approach ensures a higher crosslinking density within the polymer, resulting in expedited curing compared to conventional methods. Notably, the   adhesive demonstrates excellent run-ability, facilitated by a low quantity of NCO components that contribute to rapid primary amine decay. Its standout features include faster decay of primary aromatic amines, establishing exceptional bonds even on metalized films, and boasting impressive bond and seal strength. Furthermore, it exhibits superior wettability on challenging substrates, rendering it a cost-effective and environmentally conscious solution. Its greener chemistry, characterized by low consumption of Isocyanate, underscores its commitment to sustainability and innovation in adhesive technology.

 

 

Flexible Packaging Business

  1. Peelable PE Solution:A specially engineered peelable PE solution has been developed to meet the stringent demands of the Food and Beverages industry, ensuring both leak-proof performance and easy opening functionality. This innovative solution features a structured composition comprising 12 mic PET, 12 mic Met PET and 75 mic peelable natural PE. Specifically designed to cater to the unique requirements of food packaging, this peelable PE material offers exceptional sealing properties while also allowing for effortless opening. The customer, equipped with PP trays and utilizing both 12-track and 20-track machines, benefits from the versatility and reliability of this specialized packaging solution, streamlining their production processes and ensuring product integrity throughout the supply chain.
  1. Packaging for Savlon Hand wash powder:UFlex has recently forayed into the packaging of the Savlon Hand Wash Powder by ITC. The product specifications entail utilizing 12 PET/ 30 PE WHITE for packaging, ensuring high-quality and reliable containment of the hand wash powder. This collaboration underscores UFlex’s commitment to providing innovative and effective packaging solutions for well-established brands.

 

Holography Business

  1. HSF in lower gauge/ thickness – Textile grade/Graphic grade and cold foil:High gloss hot stamping foil (HSF) works great for precise applications and defined patterns in small areas. Cold foil, on the other hand, is the perfect product for large areas, such as moderate or full coverage of sheet labels, stickers and folding cartons etc. The USP of these products is their fine definition application and versatility of adhesion on various printed and lacquered surfaces at lower temperature ranges. This saves energy consumption during application. Also, this high-speed stamping foil helps users to have more productivity and save time as well as costs. Due to its lower thickness, these foils provide higher film volume thus higher coverage of the material compared to traditional products available in the market. Available in numerous colours, these competitive-cost products have created a new segment in the market that provides a win-win situation to the manufacturer/ producer and end user of the product.
  1. Holographic Alu-Alu foil for pharma:The successful commercial launch of the product — the Holographic Alu-Alu Blister marks a substantial leap forward in raising industry benchmarks in pharmaceutical packaging solutions. The Holographic Alu-Alu Blister serves as a prominent manifestation of UFlex’s steadfast commitment to pushing the boundaries within the industry in terms of Brand Protection through covert features.The introduction of the Holographic Alu-Alu Blister has undeniably created an impact on the market. This product anticipates sustained growth as pharmaceutical companies increasingly recognize the inherent value of Anti-counterfeiting solutions. The company is resolute in their commitment to innovation, ensuring that it consistently meets and exceeds the evolving needs of its esteemed clients.

Printing Cylinders Business

This business continues to manufacture cylinders compatible with sustainable inks, particularly water-based inks.

Engineering Business

  1. Double Head Coating-1650:The Engineering Business of UFlex has been rising to the occasion to meet the ever-increasing demand of the market including in-house. In the recent past, there has been an increase in the demand for coating machines. The engineering business designed and developed the coating machines to cover web widths ranging up to 2500mm. One such machine of 1650mm width with double head has been supplied recently. The objective of the machines is to apply coatings spread over a range of thicknesses and carriers also.  To meet the huge demand, various types of coating methods have been incorporated namely; gravure coating, reverse gravure coating with a gap, reverse gravure coating with kiss and kiss coating with a smoothing bar. Further ceramic IR heaters are very well used as preheaters before the film enters the dryer hood. In the double head coating both the heads have been made considering various demands as the first head comprises 5 drying cabinets and the second has 8 drying cabinets. Necessary safety precautions have been duly taken care of by way of using the LEL system. Additional features include floor lifting unwind and rewind, sleeve-type impression rollers, and chamber doctor blades to name a few. Riding high on the features and with the support of Corona Treaters, the machine is capable of coating right from a very thin coating of 0.2 GSM to a thick coating of 6 GSM guaranteeing smooth and even coating across the film width adding value to the substrates.

Awards and Accreditations:

  • The UFlex Chemicals business has been awarded a certificate of Merit in the Dyes and Pigments Sector, by The Ministry of Power at the National Energy Conservation Awards (NECA)2023.
  • The R&D lab of the Packaging Films Business known as the Testing and Research Centre (TARC) has been accredited with ISO / IEC 17025: 2017 in accordance with the National Accreditation Board for Testing and Calibration Laboratories (NABL)

 

Patents and Copyrights:

  • The UFlex Packaging Films business has been granted a patent for its innovative research methodology to develop formable films, laminate structures, and related methods (Patent No.: 440790).
  • The UFlex Packaging Films business has been granted a patent for its innovative research methodology to develop high-barrier polyethylene terephthalate film (Patent No.: 363620).
  • The UFlex Packaging Films business has been granted a patent for a new innovative product, ‘Monolayer PET Blister Forming Film’ (Patent No.: 473335).
  • The UFlex Packaging Films business has been granted a patent for its innovative research methodology to develop formable films, laminate structures, and related methods (Patent No.: 482775).
  • The UFlex Aseptic Packaging business has been granted the patent for ‘An aseptic liquid packaging container’ (Patent No.:2022/13179).
  • The UFlex Engineering business has been granted copyright for ‘An ink trolley quick change over system for rotogravure printing machine station’ (Registration No.: A-148758/2023).
  • The UFlex Engineering business has been granted a copyright for the innovation of an ‘Improved collar type vertical form fill seal machine with an auto splicer’ (Registration No.: A-147882/2023).
  • The UFlex Engineering business has been granted copyright for an innovative product, ‘Continuous motion multi-track high-speed vertical form fill seal machine (Registration No.: A-147374/2023).

https://www.uflexltd.com/

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