FMI’ Analyst view: “Circling Sustainability: The Resilient Rise of Returnable Plastic Crates in Market Dominance”

The returnable plastic crate market size is projected to be worth US$ 1.7 billion in 2023. The market is likely to reach US$ 2.9 billion by 2033. The market is further expected to surge at a CAGR of 5.4% during the forecast period 2023 to 2033.

Key Market Trends and Highlights:
In some regions, government regulations and industry standards promote the use of returnable packaging to reduce environmental impact. Compliance with these regulations can create opportunities for the market. Innovations in plastic materials and crate design have improved the durability and functionality of returnable plastic crates. RFID and tracking technologies have also enhanced the management of returnable packaging systems. The ability to customize returnable plastic crates to suit specific product requirements and branding needs has become a trend. The flexibility makes them attractive to a wide range of industries. The growth of industries such as agriculture, automotive, and retail, which rely on efficient transportation and storage of goods, creates opportunities for the returnable plastic crate market.

Returnable Plastic Crate Market Key Drivers:
• Growing environmental awareness and a shift towards sustainable packaging solutions have driven the adoption of returnable plastic crates. The crates are reusable, reducing the need for single use packaging and contributing to waste reduction.
• Companies have recognized the economic benefits of using returnable plastic crates. The long term cost savings in terms of reduced packaging expenditure and waste disposal costs make them an attractive option, while the initial investment may be higher than disposable alternatives.
• Returnable plastic crates are designed to optimize supply chain and logistics operations. They are stackable, durable, and lightweight, making them ideal for transporting goods efficiently, reducing transportation costs, and minimizing product damage.
• In industries such as agriculture, food processing, and pharmaceuticals, returnable plastic crates offer advantages in terms of cleanliness and food safety. They are easy to clean and sanitize, reducing the risk of contamination.Challenges in the Returnable Plastic Crate Market: 

• The upfront cost of purchasing returnable plastic crates can be higher than that of single use packaging options, which may deter cost conscious businesses from making the switch.
• Some industries and businesses may not be fully aware of the benefits and cost savings associated with returnable plastic crates, leading to a lack of adoption.
•  Established supply chain practices and reliance on traditional packaging may create resistance to change, making it challenging for businesses to transition to returnable plastic crates.
• A lack of standardized crate sizes and designs can complicate the adoption of returnable plastic crates, as businesses may struggle to find compatible systems or may incur additional costs for customization Country wise Insights.

Environmental Regulations Driving the Market in the United States The returnable plastic crate market in the United States expected to expand at a CAGR of 2.8% through 2033. The increasing emphasis on sustainability and environmental responsibility has driven the adoption of returnable plastic crates in the United States. Businesses are looking for eco-friendly alternatives to single use packaging, and returnable plastic crates align with these objectives by reducing waste and promoting circular economy principles. The country has various environmental regulations and policies at the federal, state, and local levels that encourage businesses to reduce their carbon footprint and promote sustainable practices. The regulations can drive companies to explore returnable plastic crate solutions.

Efficient logistics and supply chain management have become essential in the modern business landscape. Returnable plastic crates are designed to optimize transportation, reduce shipping costs, and minimize product damage, making them attractive for companies looking to enhance their supply chain operations. Government Initiatives to Accelerate Market Growth in the United Kingdom The returnable plastic crate market in the United Kingdom is anticipated to expand at a CAGR of 4.4% through 2033.

The United Kingdom has been actively promoting sustainability and environmental responsibility. Returnable plastic crates are considered a more eco-friendly option compared to single use packaging, which aligns with the efforts of the country to reduce waste and promote circular economy principles.The government in the country has shown a commitment to creating a circular economy by encouraging the use of recyclable and reusable packaging. Returnable plastic crates support these initiatives by reducing the need for disposable packaging. Stringent environmental regulations and policies in the country push companies to adopt more sustainable practices. Businesses are encouraged to explore packaging solutions like returnable plastic crates to meet these regulatory requirements.

Agriculture and Horticulture Industries Fueling the Market in India:
The returnable plastic crate market in India is poised to expand at a CAGR of 6.5% through 2033. The agriculture and horticulture industries in India have seen increased adoption of returnable plastic crates for the transportation of fruits, vegetables, and other produce. The crates help protect perishable goods and extend their shelf life. The growth of organized retail and eCommerce in India has increased the demand for durable packaging solutions. Returnable plastic crates are well suited for product transport and storage in these sectors. While there may be an initial investment in acquiring returnable plastic crates, businesses can achieve long term cost savings by reducing packaging expenses and waste disposal costs. The ability to customize returnable plastic crates to meet specific product requirements and branding needs is attractive to businesses looking to establish their identity and cater to specific market demands.

Cost Efficiency Spearhead the Market in China:
Returnable plastic crate trends in China are taking a turn for the better. A 5.9% CAGR is forecast for the country from 2023 to 2033. Returnable plastic crates are designed to enhance supply chain efficiency. They are stackable, lightweight, and durable, reducing transportation costs and minimizing product damage. While there may be an initial investment in acquiring returnable plastic crates, businesses in China can achieve long term cost savings by eliminating the need for single use packaging, reducing packaging costs, and waste disposal expenses. Collaborative supply chain models, including crate pooling and sharing, have gained momentum in China. The models make it more convenient and cost effective for businesses to adopt returnable plastic crates. The ability to customize returnable plastic crates to meet specific product requirements and branding needs appeals to businesses looking to establish their identity and cater to specific market demands.

Temperature Controlled Logistics Driving the Sales in Japan:
The returnable plastic crate market in the Japan is anticipated to expand at a CAGR of 3.2% through 2033. Japan has a strong focus on environmental sustainability and reducing plastic waste. Returnable plastic crates are viewed as a more eco friendly option compared to single use  packaging, aligning with the efforts to promote recycling and waste reduction in the country The commitment to high quality standards, particularly in industries like pharmaceuticals, food processing, and electronics, in the country, makes returnable plastic crates an attractive choice for maintaining product integrity and compliance. The need for temperature controlled logistics in Japan, especially for the transport of fresh and frozen food products, has increased the use of returnable plastic crates with insulation properties. Innovations in crate design and the integration of tracking technologies, such as RFID and IoT, have improved the management and traceability of returnable plastic crates in Japan.

Competitive Landscape:
The key strategies chosen by large companies include several growth strategies such as technology development, expansion as well and mergers and acquisitions to surge market share, reach and revenue

• In 2023, Brambles announced the launch of its new CHEP Fresh Crate, which is designed to reduce spoilage and extend the shelf life of fresh produce.
• In 2023, Schoeller Allibert announced the expansion of its production capacity for returnable plastic crates at its plant in Poland.
•  In the same year, TEPS A announced the launch of its new Ecobox returnable plastic crate, which is made from 100% recycled materials.
•  In 2022, Tran Pak Inc. announced the acquisition of Scholler Allibert’s North American business, which makes Tran Pak the largest manufacturer of returnable plastic crates in North America.
• In the same year, Gamma Wole announced the launch of its new Smart Crate returnable plastic crate, which is equipped with RFID tags to track its location and usage.

www.futuremarketinsights.com   

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Sinwa Renews and Expands its Collaboration with XSYS

Leading Chinese platemaker Sinwa Printech, also known as Sinwa, has recently integrated a ThermoFlexX Catena-WDLS washer, dryer, light finisher, and stacker unit from XSYS into its operations. This strategic investment aims to elevate the level of automation within the trade shop’s workflow and enhance the quality of its flexo plates.

A subsidiary of Taiwan Sinwa Printech Group, Sinwa Shanghai was founded in Shanghai, in 2000. Since then, it has expanded by establishing branches with facilities in multiple cities.

As a trailblazer in technology, Sinwa was the first trade shop in China to introduce CDI plate imager technology. In 2015, it took another step forward with the installation of a state-of-the-art nyloflex NExT Exposure from Flint Group to provide added value to its customers. This commitment to innovation has earned the company numerous awards over the years, as well as the loyalty of its printer customers in the labels and packaging industry.

Building on its well-established relationship with Flint Group (now XSYS), the latest introduction at Sinwa is a highly automated and integrated ThermoFlexX Catena-WDLS washer, dryer, light finisher, and stacker system. This cutting-edge technology streamlines the platemaking workflow by minimizing the need for manual intervention, enabling fully optimized plate production with very low waste. “Since the installation a few months ago, the Catena-WDLS has performed exceptionally well, providing high consistency and stability. The new system has been instrumental in simplifying our platemaking process, improving standardization levels, raising quality consistency, and boosting overall efficiency,” stated Mr. Michael Lin, President of Sinwa.

The ThermoFlexX Catena-WDLS unit sets a new benchmark for automation in modern flexo plate processing. Once a plate is loaded into the machine, it operates seamlessly without the need for any additional operator involvement or interaction until the plate emerges fully finished and ready for cutting or dispatch. “The operators quickly became comfortable with the new integrated system. They no longer need to monitor each process step closely or transport plates from one unit to the next. They also appreciate the cleaner workshop environment resulting from the WDLS’s fully enclosed environment and efficient extraction,” added Mr. Michael Lin.

The demand in China for higher levels of automation in platemaking is set to continue, promising to reshape the landscape of flexo printing. XSYS stands at the forefront of this transformation with its advanced technology portfolio including the end-to-end fully automated Catena+ solution, which integrates the Catena-WDLS system. “XSYS is very proud to partner with Sinwa, an innovation leader, as we pave the way in automated flexo platemaking. In this era of process digitalization, XSYS enables platemakers to transition from mechanization to full automation, helping to reduce costs, deliver highest quality, and improve sustainability,” commented QiHong-Magenta Zheng, General Manager, XSYS China.

www.xsysglobal.com

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New Load cells PR 55, PR 58 and PR 79 High-Precision Load cells for Demanding Applications in Industry

With the LC series load cells from Minebea Intec, a world-leading manufacturer of industrial weighing and inspection technologies, you can rely on the most accurate weighing results. Minebea Intec Intec has now completed this product series with the two single point load cells PR 55 and PR 58 as well as the bending beam load cell PR 79. These high quality stainless steel load cells offer a reliable solution for demanding weighing processes in industrial environments and are all certified according to the international standards OIML, NTEP, ATEX and IECEx. These and other selected weighing components are now available via the online shop (shop.minebea-intec.com). Here, customers can quickly obtain product information and order the products directly.

Whether in the food, chemical, agricultural or building materials industries: single point and bending beam load cells play a decisive role in various applications. Be it in the weighing of
containers or silos to optimize dosing and filling processes, for level control, in mechanical engineering or as an integrated component of check weathers and platform scales.

The LC series load cells range from simple single point:
aluminums load cells like the PR 43 to hermetically welded variants like the new PR 55 load cell with a Y-value of up to 25,000 for high-precision applications. The new LC Nito PR 79 bending beam load cell is a true all-rounder. With load levels from 91kg to 5t, it can be used not only for platform scales but also for container weighing. Our load cells impress with quality and a correspondingly long service life, says Yannick Salzmann, Product Manager Process  Weighing Products. We have recently been able to further increase our throughput times by investing in our production, which means that our customers benefit from fast delivery times.

Load cells developed in cooperation with Minebea Mitsumi:
Minebea Intec has worked closely with its parent company Minebea Mitsumi in the development and production of the LC series load cells. The Minebea Mitsumi Group is a listed Japanese corporation with over 92,000 employees worldwide with headquarters in Tokyo. The company is active in various industries and produces, among other things, high-precision manufacturing parts such as ball bearings or motors. Through the cooperation in this project, both sides were able to optimally utilize their competences. The partnership guarantees the high quality and reliability of the load cells. Together with Minebea Mitsumi, we are proud to offer high-quality load cells that meet the needs of our customers says Yannick Salzmann. Everything from a single source at Minebea Intec:
comprehensive consulting and services At Minebea Intec, customers not only receive high-quality weighing and inspection solutions such as the new load cells. The company also offers comprehensive consulting and service quality. We accompany our customers through the entire process from incoming goods to outgoing goods, says Yannick Salzmann. In addition to load cells, the product portfolio includes high-resolution platform scales, check weathers, metal detectors, visual inspection systems, X-ray inspection systems, price labelling systems and intuitive software solutions. We are happy to address the individual requirements of our clientele. Our experienced team is available to answer all questions in order to realize demanding weighing processes in the industrial environment in the best possible way.

About Minebea Intec:
Minebea Intec is a leading manufacturer of industrial weighing and inspection technologies. Headquartered in Hamburg, the company offers products and services that have stood for innovation, performance and reliability for more than 150 years. The product portfolio includes high-resolution platform scales, load cells, hopper and silo scales, check weathers, metal detectors, X-ray inspection systems and intuitive software solutions. Over 1,000 employees at 18 locations worldwide increase the precision and efficiency of industrial customers weighing and production processes. A network of over 200 partners in 71 countries complements the sales and service locations of the global player. The performance strength and distinctive German Quality are reflected in the brand promise the true measure. Minebea Intec is part of the Minebea Mitsumi Group, a leading supplier of high-precision manufacturing parts such as ball bearings or motors, as well as high-quality electronic components such as sensors, antennas and IoT solutions. Headquartered in Tokyo and with over 92,000 employees worldwide, the group reported consolidated net sales of 1,292,203 million yen (approximately 9.17 billion euros) for the 2023 financial year.
www.minebea-intec.com

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Husky Returns to Gulfood Manufacturing Showcasing Technologies, Solutions and Services Enabling Regional Packaging Producers to Achieve Sustainability and Circularity

Husky Technologies, a pioneering technology provider enabling the delivery of essential needs to the global community, is returning to Gulfood Manufacturing in Dubai, UAE from November 7-9. Husky’s booth, located in Hall 2, Stand B 2-4, is showcasing the company’s latest technologies, solutions and services designed to enable regional food and beverage packaging producers to increase sustainability while achieving growth, flexibility, differentiation and world-class production capabilities.

“As we celebrate our 70^th year in business and close to 20 years serving the Middle East, we are excited to be exhibiting at Gulfood Manufacturing and are now even more resolute in our commitment to enabling producers to be more competitive in this dynamic and growing region,” said Wassim Labban, Husky’s Vice President, Rigid Packaging, EEMEIA, SEA, ANZ. “In today’s global economy, there is an immediate need to address the challenges of evolving markets while driving sustainable practices. At Gulfood Manufacturing, we are presenting how we are responding to this demand by delivering essential innovations that enable the circular economy, in this region and around the world.”

Investing in the production of sustainable packaging molding solutions has long been a top priority for Husky. The company has been at the forefront of developing a diverse range of technologies, solutions and services that enable producers to operate more sustainably while delivering circular packaging that has a lower carbon footprint.

Highlights will include:

• Husky’s latest generation platform of proven HyPET systems tailored for the production of up to 100% recycled PET that include a purpose-built drying solution, optimized energy management, enhanced melt control, automated mold cleaning, integrated part quality inspection, and more.
• Lightweighting solutions to enable producers to effectively reduce the amount of virgin resin in each complete package, including closure, preform and bottle, minimizing carbon footprint while lowering material, production and shipping costs.
• Decades of packaging expertise and part design experience to enable producers to meet new and upcoming circular packaging regulations by facilitating the successful conversion from alternate packaging materials to durable, reliable, and infinitely recyclable PET.
• The adoption of world-class manufacturing processes that reduce energy consumption, minimize variability, and optimize operational efficiency. This includes Husky COMPLETE, the industry’s only complete, connected, end-to-end production solution modelled to transform variability into stability throughout every stage of PET preform production, including Husky’s Advantage+Elite real-time proactive, predictive, and transparent monitoring solution that reduces the variability risk associated with running higher percentages of post-consumer resin.

https://www.husky.co/

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Asahi Kasei to Significantly Expand Coating Capacity for Lithium-ion battery Sepa- Rators

Düsseldorf, Charlotte and Tokyo, 31 October 2023 – Asahi Kasei will invest in additional equipment for coating Hipore TM lithium-ion battery (LIB) separators. New coating lines will
be installed at existing Asahi Kasei LIB separator facilities in the United States, Japan, and South Korea, with start-up scheduled in succession from the first half of fiscal year 2026.
Through this investment the company establishes the capability to supply coated separa- tors for batteries equivalent to 1.7 million electric vehicles.

Asahi Kasei supplies two types of HiporeTM wet-process LIB separators: a polyolefin microporous base film membrane and a coated membrane separator produced by applying ceramic and other coatings to the base film. As one of Asahi Kasei’s “10 Growth Gears” (GG10) businesses identified to lead the next phase of growth in the company’s medium-term management plan for fiscal year 2024 with a theme “Be a Trailblazer,” the separator business is a focus of proactive investment for capacity expansion to meet the significant increase in demand for electric vehicle applications.Overview of the expansion:
Investment: Approximately ¥40 billion1,2 (1 EUR = 158.80 Yen, approx. 252 million EUR, closing rate as of Oct. 30, 2023, of the European Central Bank)
Locations: Charlotte, North Carolina, USA; Hyuga, Miyazaki, Japan; Pyeongtaek, Gyeonggi, South Korea3
Coating capacity: Approximately 700 million m2/year
Scheduled start-up: Successively from the first half of fiscal 2026

Regarding the investment, Hiroyoshi Matsuyama, Senior Executive Officer and President of the Environmental Solutions Strategic Business Unit at Asahi Kasei, mentioned: “Expanding Hipore TM operations globally to keep pace with the electric vehicle market is an important milestone for our separator business. We are happy to support the growth of our customers abroad, and with the help of our established global locations, we can do that quickly by investing in existing infrastructure and then expanding further with new greenfield sites as needed to meet regional demand.”

Asahi Kasei will continue investing to build its LIB separator supply infrastructure for automotive applications to meet growing demand, especially in North America where significant expansion of electric vehicle production is forecasted. The expansion announced today will raise Asahi Kasei’s coating capacity for LIB separators to approximately 1.2 billion m2/year, enabling the supply of coated separators for batteries equivalent to 1.7 million electric vehicles. This will contribute to building robust LIB supply chains in North America, Japan, and South Korea, with highly functional and durable wet- process separators for automotive applications. Asahi Kasei will continue to study proactive investments, including the establishment of new HiporeTM membrane manufacturing facilities to further enhance its supply infrastructure for the North American and Japanese markets.

About the Asahi Kasei Corporation:
The Asahi Kasei Group contributes to life and living for people around the world. Since its founding in 1922 with ammonia and cellulose fiber businesses, Asahi Kasei has consistently grown through the proactive transformation of its business portfolio to meet the evolving needs of every era. With more than 48,000 employees worldwide, the company contributes to a sustainable society by providing solutions to some of the world’s toughest challenges through its three business sectors: Material, Homes, and Health Care. Its Material sector, comprised of Environmental Solutions, Mobility & Industrial, and Life Innovation, includes a wide array of products, from battery separators and biodegradable textiles to engineering plastics and sound solutions. Asahi Kasei is also dedicated to sustainability initiatives and is contributing to reaching a carbon-
neutral society by 2050.
www.asahi-kasei.com

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Ultrapolymers has expanded its polyolefins portfolio with the expandable PP grade Moplen EP490H. Developed by LyondellBasell as a special basic type for foamed applications, it allows a reduction in the use of materials and thus the CO ₂ footprint in a wide range of applications. In addition, the very good mechanical properties enable mono-material solutions that can be reused or fed directly into the polyolefin recycling cycle after use. This heterophasic copolymer, which offers many properties that were previously only achievable with expandable polystyrene, proves to be an optimal choice in terms of sustainable packaging.

The main applications of Moplen EP490H are extruded foamed films, profiles and sheets, thermoforming and extrusion blow molding, for example rigid packaging for food and consumer goods. The material combines higher foamability than any conventional polypropylene with good rigidity, high impact strength at room and low temperatures, good dimensional stability as well as very good resistance to creep and good resilience.
With its very good deep-drawing properties, Moplen EP490H offers the packaging industry expanded options for developing lightweight, material-saving and therefore environmentally friendly mono-material solutions. Thanks to the good thermal insulation and temperature resistance as well as the high water and chemical resistance, containers for hot meals and drinks are also among the possible applications. The fine and evenly distributed cell structure results in a significantly smoother surface with significantly better aesthetics than when using conventional polypropylene. Due to their high dimensional stability and durability, corresponding products offer an attractive, reusable alternative to expandable polystyrene. The possibility of manufacturing from ISCC PLUS-certified raw materials and the good suitability for recycling make further contributions to greater sustainability.
Moplen EP490H is manufactured with a phthalate-free catalyst, is plasticizer and BPA-free and has the relevant food regulatory approvals. Ultrapolymers supplies the complete PP formulation including the endothermic blowing agent Polybatch BA 9090 and the nucleating agent Polybatch CFPP 0260 NU.
Business Development Manager Hermann Diem says: “With the new Moplen EP490H, we can now offer a material that, thanks to its good foamability, enables particularly sustainable solutions in the area of ​​lightweight packaging. Based on our decades of experience with polyolefins, our customers also receive comprehensive application technology advice from molding design to product-specific recipe creation and tool design to starting the production process.”

www.ultrapolymers.com

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Asahi Kasei to present diversified material solutions for EV batteries and circular economy at Fakuma 2023

Japanese technology company Asahi Kasei will showcase diversified material solutions for safe and compact EV batteries, improved connectivity and lightweighting, as well as circular economy at Fakuma, the world’s leading trade event for industrial plastics processing, from 17 – 21 October 2023 in Friedrichshafen, Germany.

Thermoplastic composites for EV battery applications

This year, Asahi Kasei will put a special focus on its broad range of materials for lightweight, compact, and safe electric vehicle battery solutions. The company is currently developing a new continuous glass fiber reinforced thermoplastic, LENCEN, and will present it for the first time at the European trade show Fakuma. This composite material is formed by stacking layers of continuous glass fiber textiles with polyamide 66 (PA66) films. Due to its tensile strength, high heat resistance, and impact properties similar to metal, this material improves collision safety and weight reduction of EV batteries.

In addition, the company will showcase a carbon fiber reinforced thermoplastic unidirectional tape (CFRTP-UD tape) that utilizes both recycled continuous carbon fiber and the company’s LEONA polyamide resin. Boasting a higher strength than metal, this CFRTP-UD tape can be applied to automobile frames and bodies, further enabling the recycling of end-of-vehicle-life parts into different, new automobile parts.

Asahi Kasei will also showcase cooling pipes for EV battery packs made of the modified polyphenylene ether (m-PPE) XYRON, as well as 2170 cell trays based on the m-PPE particle foam SunForce.

Solutions for improved HMI and glass replacement

AZP is a transparent polymer that overcomes the disadvantages of conventional optical plastic materials. Featuring a close-to-zero birefringence equivalent to glass as well as a superior designability, this material allows high transmittance and low color distortions at all viewing angles. Clear images without luminance variations, color distortion and blurring can be achieved in polarized optical equipment such as AR/VR headsets and head-up-displays (HUDs). The premium quality appearance is also maintained when looking at the display through polarized sunglasses.

Bio-based feedstock and new recycling technology for PA66

Asahi Kasei will display a bio-based and biodegradable cellulose nano fiber (CNF). This material is made from cotton linter and features a high heat resistance and network-forming ability. CNF-reinforced polyamide shows a thixotropic behavior, making it highly suitable for 3D printing applications in terms of easy printing, dimensional accuracy, smooth appearance, and mechanical performance. Furthermore, CNF has superior material recyclability compared to glass fibers.

Cleaning the equipment after processing the plastics in an efficient and cost-effective manner is a major challenge for many companies. Asaclean is the worldwide leader in commercial purging compounds. Asaclean purges are optimized for injection molding, extrusion, film and sheet, blow-molding, and blown-film applications. Its benefits include faster changeovers/reduced downtime, effective removal of color/carbon contamination, reduced screw-pulls, lower scrap/reject rate, increased productivity, and greater cost savings.

The company will also present its comprehensive solutions for establishing a sustainable life cycle for PA66 utilizing bio-based feedstock and a new technology for chemical recycling. Together with Japanese partner company Microwave Chemical, the company is working on a new technology for chemical recycling of PA66. The process utilizes microwaves to depolymerize automotive airbags and other PA66 parts and directly obtain the monomers hexamethylenediamine (HMD) and adipic acid (ADA), which is expected to be accomplished at high yield with low energy consumption. The monomers obtained can then be used to manufacture new PA66.

https://fakuma.asahi-kasei.eu/.

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At Fakuma, Hellweg Maschinenbau will be presenting a selection of its pioneering, digitally controlled grinders for efficient, energy-saving plastics recycling at booth A1-1005 in hall A1. These include the MDSi 340/150 Smart Control machine-side grinder with fill level monitoring, the MDSi 600/300 Smart Control Plus central grinder and the MDSGi 1500/600 as a representative of a newly developed series of wet grinders with forced feed which have particularly low power consumption.

The MDSi 340/150 Smart Control machine-side grinder is the highest power model of the series with drive powers of 1.5  kW to 4 kW for grinding capacities of 10 kg/h to 80 kg/h. Its primary application is to save raw materials by enabling the recirculation of even the bulkiest sprue stars, spiders or ladders directly beside one or more injection molding machines. Material can be fed in by chute, feed hopper or conveyor belt, and discharged by suction. A film edge strip feeder is available as an option.

Hellweg’s 300 series central grinders combine a compact design with high performance. Thanks to the sturdy machine housing and the high moment of inertia of the massive, solid rotor they enable powerful grinding of thick-walled moldings, sheets, sprue cakes, pipes and profiles and, when using the special BR rotor, even single-stage shredding of solid lumps from production start-ups. The MDSi 600/300 Smart Control Plus version on display at Fakuma features power consumption analysis to optimize economy and automated lubrication with Bluetooth monitoring to minimize maintenance effort.

Hellweg will be presenting the new MDSGi 1500/600 wet grinder featuring a forced feed system for film recycling to visitors as a 3D printed model due to its considerable weight of around 25 metric tons. In addition to its rugged, durable design typical of this manufacturer, it offers an unprecedentedly good ratio of throughput to energy consumption, enabling very low operating costs. Its cutting geometry is also outstanding, producing flakes of consistently optimum quality, as well as a particle size distribution and geometry which are perfect for further processing with a very low proportion of unusable “fines”.

Smart Control for Optimized Operation

All these systems feature Hellweg’s in-house developed digital Smart Control System which captures parameters such as power consumption, motor speed and bearing temperatures, as well as blade, screen and V belt status. Because the control system is capable of continuously optimizing the relationship between motor load and throughput, it ensures particularly economical operation while requiring little input from operators. Smart Control is generally available for all models and sizes of Hellweg’s systems, starting from the 150 series machine-side grinders for granulating small parts and sprues up to the 600 series heavy duty grinders designed for the toughest applications.

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