Archroma Inspires Sportswear Designers of the Future at the ISPO Academy Masterclass

Archroma, a global leader in specialty chemicals towards sustainable solutions, is again partnering with ISPO Academy to inspire promising young design talents in a four-day Masterclass held alongside ISPO Munich 2023 to explore this year’s theme, “CIRCULARITY – Create | Adapt | Revive.”
ISPO Munich is the world’s leading trade fair for the sports industry. It is expecting to welcome more than 50,000 visitors and over 2,000 exhibitors to the Trade Fair Center Messe München from 28-30 November.
Conceived as a bridge between education and industry, the ISPO Academy Masterclass gathers top students from the world’s leading design and fashion schools to collaborate on bold new sportswear concepts. The aim is to encourage multidisciplinary thinking and future-oriented approaches. The one-of-a-kind event includes support from industry innovators, including Archroma’s Color Management business, and culminates in a public presentation in which the Masterclass participants present the workshop results to the ISPO audience on November 29.“Since launching the Masterclass in 2016, we have always sought to inspire international design students to Create Another Tomorrow,” Nora Kuehner, Founder and Chair of the ISPO Academy Master Class, explained. “This year, we are asking them to Create, Adapt and Revive, venturing beyond boundaries to explore new paths to meaningful product design. We are pleased to again have the support of Archroma in hosting this important event.”
Sponsoring the Masterclass for the fifth time, Archroma will equip the teams with The Color Atlas by Archroma to enable them to use the industry’s largest library of 5,760 colors for cotton and polyester fibers to develop their concepts in compliance with leading international eco-standards. The Color Atlas will help the students to both explore new perspectives at the design stage and prepare their presentations with colors that accurately communicate their vision.
“Archroma has unique perspectives on color and sustainability that we are excited to be able to share with talented young designers developing future-forward fashion,” Chris Hipps, Global Director, Archroma Color Management, said. “As color problem-solvers, we are always pushing the boundaries of what’s possible, and we hope we can inspire the Masterclass students to embrace creative freedom and shine.”
The Color Atlas by Archroma empowers fashion designers and stylists with off-the-shelf color inspiration and the ability to quickly and reliably execute their design intent in production with products that meet their desired sustainability profile. It is available as a multi-volume book set, as well as a mobile-friendly online platform that integrates smoothly with popular design software and manufacturing systems. The online version of The Color Atlas by Archroma recently won the inaugural Business Expansion – Digital Platform award at the Just Style 2023 Excellence Awards.

www.archroma.com

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KRONOS and Covestro Demonstrate Pigmented ink Solutions for more Sustainable Textile Printing

•  Digital inkjet printing technology enables CO 2 emission reductions by up to 95 percent
• Remaining challenges are the pigment ink formulation and the threat of sagging in connection with the application
•  KRONOS and Covestro confirm the compatibility of their aqueous titanium dioxide pigment concentrate and waterborne polyurethane binders, respectively
•  Ink manufacturers can benefit from several advanced formulations for white inks that enable excellent jettability in the process

The textile industry aims to reduce its environmental footprint. Switching from analog printing to digital printing using pigment inks can enable an 85 percent reduction in waste materials, a 55 percent lowering of energy consumption, a 60 percent reduction of water consumption, and a 95 percent decrease of CO 2 emissions, and represents an opportunity to make textiles more sustainable. Digital textile printing also enables efficiency benefits such as shorter times to market and single-digit lot sizes produced close to end consumers. These advantages mean the adoption of inkjet printing is growing, but the technology will only reach its potential if it is supported by advanced formulations and carefully selected raw materials, specially designed for digital textile printing. Not all polyurethane binders are suitable.

KRONOS, a leading provider of titanium dioxide pigments, and Covestro, a global leading manufacturer of high-quality polymers, are collaborating to demonstrate how innovative new material solutions can support the uptake of digital inkjet printing on fabrics, advancing the textile industry’s sustainability transition. Following testing by the two raw material suppliers and validation by industry partners, the collaboration successfully demonstrates that Covestro’s waterborne INSQIN portfolio of Impranil polyurethane binders and Imprafix  cross-linkers is compatible with the white pigment dispersion KRONOS 9900 Digital White. No significant sedimentation was observed, and all formulations showed good stability even after four weeks of testing at 50°C. As such, the proven compatibility of the four Covestro binders Impranil DL 1602, Impranil DL 1618, Impranil DL 1620, and Impranil DL 1623 with KRONOS 9900 Digital White is an exciting development, opening the door to increased uptake of inkjet fabric printing. Together, these ingredients create a suitable formulation for a reliable printing process.A new state-of-the-art binder tackles sagging:
Covestro also developed a new polyurethane dispersion, Impranil DL 1606, specifically to address the particular problem of sagging – a well-known quality issue resulting from the relatively high ink loads needed for direct-to-foil (DTF) printing, which was identified in the context of the collaboration. This state-of-the-art binder offers excellent anti-sagging properties and enables high white ink loads, making it a winning choice for white pigment inks used in inkjet printing. Its performance in compatibility, stability, printability, and image quality has been validated by Covestro’s innovation partners, meaning textile manufacturers can reap the environmental and efficiency benefits of digital printing with full confidence in a high-quality result. Dr. Torsten Pohl, Head of Global Textile Coatings, Covestro: "By joining forces with another raw materials supplier, we can address two key pigment ink challenges facing the growing digital inkjet printing market: formulation and sagging. Working together with KRONOS brings us another step closer to a more sustainable textile industry!

Jürgen Bender, Global Market Development Manager, KRONOS: "Thanks to this collaboration, we’ve ensured that our innovative KRONOS 9900 Digital White aqueous pigment concentrate is compatible with Covestro’s INSQIN polyurethane binders – ideal for direct-to-foil textile printing. Moreover, the new KRONOS development addresses the need in inkjet applications for highest stability in bottle, drum, printhead, in-flight and on-substrate. Together, we’ve cleared a barrier to the uptake of more sustainable digital printing technologies.

About KRONOS:
KRONOS is a leading global producer and marketer of value-added titanium dioxide pigments, or TiO 2 , a base industrial product used in a wide range of applications. We take pride in making the world brighter with the most effective whitening agent in the world – titanium dioxide (TiO 2 ). TiO 2 is a white pigment playing a key role in the production of paints and coatings, inks, plastics, papers, fibers as well as in specialties such as cosmetics, pharmaceuticals, glass, and ceramics. It has the highest opacity of all white pigments due to its exceptionally high refractive index and subsequent high light-scattering power. Applications using TiO 2 are characterized by superior whiteness and brightness, a neutral tone, outstanding dispensability and excellent tint reduction in colored media.

About Covestro:
Covestro is one of the world’s leading manufacturers of high-quality polymer materials and their components. With its innovative products, processes and methods, the company helps enhance sustainability and the quality of life in many areas. Covestro supplies customers around the world in key industries such as mobility, building and living, as well as the electrical and electronics sector. In addition, polymers from Covestro are also used in sectors such as sports and leisure, cosmetics, and health, as well as in the chemical industry itself. The company is committed to becoming fully circular and is striving to become climate neutral by 2035 (scope 1 and 2). Covestro generated sales of EUR 18 billion in fiscal 2022. At the end of 2022, the company had 50 production sites worldwide and employed approximately 18,000 people.
www.covestro.com

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Covestro Implements Electric Trucks for Short-Distance Chemical Shuttling at Shanghai Site

• Commercial deployment marks significant progress in green logistics pilot program
• Ready for scaling up at company’s largest production site
• Contributing to scope 3 emissions reduction and a circular economy

To advance the pursuit of innovative models for decarbonizing the chemical supply chain, Covestro initiated a pioneering green logistics pilot program in collaboration with partners in China in November last year. The successful collaboration hasyielded positive results during the proof-of-concept phase and has now transitioned into operational implementation. This is marked by an agreement with COSCO Shipping Logistics & Supply Chain Management Co., Ltd. to propel the commercial deployment of electric trucks dedicated to the short-distance transport of chemicals at Covestro Integrated Site Shanghai (CISS).

As part of this collaborative effort, the initial phase involves the introduction of the first electric heavy-duty truck to replace the existing diesel truck for transporting polymeric diphenylmethane diisocyanato (pMDI) from the Shanghai site to nearby warehouses. This transition is set to cover part of the annual pMDI shuttle volume at Covestro’s largest production site, resulting in a projected reduction of 43 tons of CO 2 equivalent in well-to-wheel emissions (CO 2 emissions over the entire life cycle of fuels) in 2024 compared to the 2022 baseline – a 22 percent decrease. The future use of green Power to charge the trucks will further contribute to the goal of achieving net zero in logistics.Both companies will consistently evaluate the electric truck’s performance and efficiency, aiming for continuous optimization of the total cost of ownership associated with the vehicle. Based on these evaluations, decisions will be made regarding potential scalability. As a pivotal route toward achieving net zero, green logistics is poised to deliver sustainable solutions for mitigating scope 3 emissions. We look forward to working with Covestro to advance the exploration and adoption of sustainable logistics solutions in the chemical industry and contribute to the ultimate goal of net-zero emissions from the logistics side, said Fu Peng, Executive Vice President of COSCO Shipping Logistics & Supply Chain Management. The supply chain plays a crucial role in the chemical industry’s journey to achieve climate neutrality, demanding collaboration beyond individual company boundaries. The commercial deployment of this groundbreaking electric truck for chemical shuttling is poised to act as a catalyst, propelling our site and company towards climate neutrality and a circular economy, stated Dr. Yun Chen, General Manager of CISS.

Contributing to scope 3 emissions reduction:
Approximately 80 percent of Covestro’s total emissions stem from scope 3 emissions, or indirect emissions resulting from upstream and downstream processes, including supply chains, material transport, and raw material processing. In the Asia Pacific region, where around 70 percent of Covestro’s products are transported by truck, concerted efforts to reduce emissions within the logistics framework are specifically targeted at trucks. In light of this, the green logistics program was launched last year with the objective of devising more sustainable methods for road transportation via trucks.

Collaborators in this endeavor include customers, logistics solution and infrastructure partners, and industry organizations, with the network steadily expanding. The program is designed to rigorously assess the viability of specific strategies under distinct scenarios. Among the explored solutions is the utilization of subsidized biodiesel in Shanghai for long-haul transport of dangerous goods, as well as the integration of hydrogen fuel cell-powered trucks. We are committed to expanding our network of partnerships to actively seek, pilot, and scale up sustainable, low-carbon logistics solutions that meet both environmental and commercial needs. We anticipate continued progress in introducing new solutions aimed at significantly reducing our scope 3 emissions, thereby propelling us towards a climate-neutral future, said Marius Wirtz, Senior Vice President, Supply Chain & Logistics Asia Pacific, Covestro. Covestro has said that it is aiming to become operationally climate neutral – this includes reducing both direct emissions from its own operations (scope 1) as well as indirect emissions from purchased energy (scope 2) to net zero – by 2035. The company is poised to unveil its reduction targets for scope 3 emissions soon.

About COSCO Shipping Logistics Supply Chain Management:
COSCO Shipping Logistics Supply Chain Management Co., Ltd., an affiliate of China COSCO Shipping Corporation Limited, is an international integrated logistics enterprise with shipping logistics as its core. It specializes in providing modernized and professional end-to-end logistics and supply chain solutions for customers home and abroad. Renowned for its good reputation and professional service capabilities, it has become an important partner for governments, ports, railways, airports, and large multinational companies. The service network of COSCO Shipping Logistics covers 30 provinces in China and many countries and regions across Europe, America, Asia, and Africa. With over 600 domestic and international sales and service points worldwide, the company’s extensive network ensures that it can provide customers with a comprehensive range of logistics solutions.

About Covestro:
Covestro is one of the world’s leading manufacturers of high-quality polymer materials and their components. With its innovative products, processes and methods, the company helps enhance sustainability and the quality of life in many areas. Covestro supplies customers around the world in key industries such as mobility, building and living, as well as the electrical and electronics sector. In addition, polymers from Covestro are also used in sectors such as sports and leisure, cosmetics and health, as well as in the chemical industry itself. The company is committed to becoming fully circular and is striving to become climate neutral by 2035 (scope 1 and 2). Covestro generated sales of EUR 18 billion in fiscal 2022. At the end of 2022, the company had 50 production sites worldwide and employed approximately 18,000 people (calculated as full-time equivalents).
www.covestro.com

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Medical Device Supply Chain Resiliency: A New Medaccred  White Paper Explores the Supplier Perspective 

Resiliency in medical device supply chains is normally viewed from the OEM standpoint, but interesting insights are revealed in a new white paper from the MedAccred program as issues are considered from the Supplier perspective. Resiliency interruptions are often seen as internal to the Supplier, such as defective parts and product recalls, or as external factors such as natural disasters, political, economic or pandemic-related. While these factors can interrupt the supply chain, it is wrong to think business is stable outside these events. For Suppliers, often many levels down the supply chain, instability can also result from: OEM knowledge of the critical processes that affect the final medical device product; flow down of technical source information; quality of the Supplier’s processes, systems, equipment and capability; and competency of the Supplier’s employees.

Ed Engelhard, Vice President of Corporate Quality at Solar Atmospheres Inc., :
One of the world’s largest providers of commercial vacuum heat treating services for medical device, aerospace, and other industries, is a member of the Best Practices in Supply Chain Resiliency and Quality Working Group. In the white paper, he examines each of these factors and shows how they can be solved. “For some OEMs there may not be visibility to the farthest end of the supply chain. This may be especially true if manufacturing has been turned over to another party,” says Mr. Engelhard. “Yet, Suppliers may conduct critical processes during manufacture that cannot 100% be verified for compliance using inspection, so a lot of trust must be placed on the Supplier’s process capability to meet application requirements.

Mr. Engelhard concludes: “QMS certification as a sole quality oversight program is lacking in the technical rigor needed to assure that declared technical competencies by Suppliers are being met, but the MedAccred program fills that gap with subject-specific and highly-experienced Auditors focused solely on the technical matters at hand, using industry-agreed audit criteria developed by recognized industry subject matter experts, looking at a mix of witnessed and historical jobs processed by the Supplier to assure compliance to a highly detailed level.”

OEM Subscribers to the MedAccred audit and accreditation program include Baxter, Becton Dickinson, Boston Scientific, Edwards Lifesciences, Medtronic, Philips Healthcare, Roche Diagnostics and Stryker. Bob Lizewski, VP for MedAccred, said: “I am very grateful to Mr. Engelhard for his ongoing contributions to the Best Practices Supply Chain Resiliency and Quality Working Group. This new white paper provides an alternative perspective on the challenge of building resilient supply chains in the medical device industry, and gives us valuable insight into how these issues may be addressed through an industry managed and collaborative approach.”Best Practices in Supply Chain Resiliency and Quality Working Group :
Ed Engelhard is a member of the Best Practices in Supply Chain Resiliency and Quality Working Group. The Group was established earlier this year, to identify and recommend best practices to improve medical device quality and enhance supply chain resiliency. It comprises of representatives from the medical device industry, including leading OEMs and Suppliers, as well as Government, and industry associations.

About MedAccred:
MedAccred is a medical device industry-managed, critical process supply chain oversight program that reduces risk to patient safety, assures quality products and verifies compliance with requirements. The program is administered by the Performance Review Institute. OEM subscribers including Baxter, Becton Dickinson, Boston Scientific, Edwards Lifesciences, Medtronic, Philips Healthcare, Roche Diagnostics and Stryker, fund and manage the accreditation program and determine audit criteria, interview and select auditors, and determine which suppliers are granted accreditation.

About PRI:
The MedAccred program is administered by the Performance Review Institute (PRI), a not-for- profit trade association started in 1990. PRI is a global administrator of industry-managed critical process accreditation programs focused on improving process and product quality with collaboration among stakeholders in industries where safety and quality are shared goals.
www.medaccred.org.

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RE: GmbH and Comexi Collaborate to Revolutionize Plastic Packaging Production

Riudellots de la Selva/ Cologne – RE: GmbH and Comexi proudly announce their pioneering partnership with the objective of advancing digitization within the plastic extrusion and packaging sector, aiming to set new industry benchmarks. In a joint effort, the companies are embracing a holistic approach that allows plastic processors and packaging producers to seamlessly connect their entire shopfloor, unveiling unprecedented optimization potential.

Plastic processors and packaging producers worldwide struggle with integrating data from their conversion processes into the broader production landscape. This encompasses a wide range of critical processes, from print quality and sealing to coating, lamination, and waste management. Existing isolated applications have hindered comprehensive process integration and thus eliminated valuable optimization opportunities.To tackle this challenge, RE: GmbH, a corporate start-up of the Reifenhäuser Group specializing in digital solutions for the industry, and Comexi, a trailblazing provider of printing, laminating, and slitting solutions, have united their expertise. “At  Comexi, we strive to be at the forefront of groundbreaking advances in the packaging sector. Partnering with RE: GmbH is a consistent step for us to continue providing value to our customers. Our cooperation goes beyond merely integrating conversion processes. We are ushering in a new age of productivity, quality, and sustainability in the entire production chain,” states Jordi Sahun, Chief Innovation & Technology Officer at Comexi.

Daniel Kajan, Director Product & Operations at RE:, further explains, “By integrating their conversion operations with the c.Hub Middleware, our customers will achieve unparalleled operational effectiveness, sharper decision-making, and a strong competitive advantage in a fast-paced market.”

The development of the Comexi-to-c.Hub package is a cornerstone of this partnership. For instance, customers can now view and analyze data from Comexi flexographic printing presses in real-time, correlate it with other data from the production process, and document key quality parameters. “We hope that this cooperation will be a spark for the industry initiating further alliances. The c.Hub can integrate assets and systems of various ages, types, and vendors. The more innovators join our platform, the greater the disruptive power and the benefit to our customers”, emphasizes Daniel Kajan from RE:.

About Comexi:
Comexi is a leading global supplier of flexible packaging solutions, specializing in printing, converting, and lamination technologies. With a commitment to innovation and sustainability, Comexi empowers packaging manufacturers to excel in an ever-evolving industry.

About RE: GmbH:
RE: GmbH is a tech start-up of the Reifenhäuser Group, specialized in digital solutions tailored to the plastics extrusion and packaging industry. RE:’s goal is to support customers on their digitization journey enabling them to sustainably optimize their OEE.
www.comexi.com

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Alio’s Expertise in the Sophisticated Configuration of Gantries Drives Innovation in Tra-Precise Manufacturing Processes

As industries accelerate into an era defined by nanoscale perfection and micron-level accuracy, for many applications the spotlight falls on the sophisticated configuration of gantries to include advanced features that allow the next level of precision within machine motion control systems. These configurations, once reserved for niche applications, have become the backbone of countless manufacturing processes. From the delicate assembly of semiconductor chips to the precision-driven world of medical diagnostics, getting the motion just right is not merely about quality —about ensuring operational efficiency, reducing costly errors, and, in some sectors, guaranteeing safety. In this precision-focused age, ALIO Industries is leading the way, and has an innate understanding of such configurations, and knows that mastering them a luxury; it an imperative for manufacturers aiming to lead the vanguard of innovation.

A gantry configuration in ultra-precise motion control systems refers to a framework used to dynamically move over a relatively large area or workspace with incredible accuracy. This structure typically comprises linear axes that allow movement in multiple directions — often in the X, Y, and Z planes. Within the realm of ultra-precision, gantry systems are meticulously designed to minimize vibrations, thermal expansions, and other disturbances, ensuring that movements are consistent to the scale of microns or even nanometers, making them essential for tasks like micro-assembly or semiconductor fabrication. Additional rotational (yaw) motion pertains to movement around a vertical axis.Beyond this traditional addition of further axes, ALIO offers a “Yaw Compliance” option that can be used on its configurable gantry robots contributing to their superior precision and +/- 1.5µm accuracy. The Yaw Compliance option is a virtual rotary axis allowing precise compensation for small angular misalignments that also may be used as an actual rotary axis for small intended angular motions.

Bill Hennessey, President at ALIO says, “There is a reason that customers engage with ALIO as they strive to innovate new manufacturing processes and products. Engaging with a motion control systems supplier like ALIO with a deep understanding of motion challenges is vital due to the inherent demand for precision and accuracy in many applications. Whether in manufacturing, or R&D, accurate multi-dimensional movement is crucial. A supplier well- versed in gantry configurations ensures the system offers consistent and reliable motion. Without such specialized knowledge, the risk of motion discrepancies increases, potentially compromising the application’s success. Also, every application has unique motion requirements, making it imperative to avoid a generic, one-size-fits-all approach. Suppliers like ALIO with in-depth expertise can tailor the design of the motion control system to suit specific application demands. This tailored approach not only enhances system performance but can also offer cost savings by eliminating unnecessary features or over-specifications. An optimized system design further benefits the end user by improving the system durability and reducing its maintenance needs over its lifetime.

The rapidly evolving nature of many industries means that machinery and equipment such as ALIO’s must also adapt and evolve. The company’s robust understanding of sophisticated configuration of gantries makes it better positioned to anticipate and adapt to future challenges and trends. This adaptability ensures the supplied motion control systems remain relevant and can be updated or modified as demands change, maximizing their usable lifespan and providing a more substantial return on investment for the end user.

In ultra-precise applications, the specifications of gantries are meticulously adapted to suit each task unique demands. The scale and reach of the gantry can differ significantly, with some applications necessitating compact, intricate setups, while others might require larger but equally precise systems. Meanwhile, yaw control can vary in its granularity and accuracy. The degree and precision of yaw adjustments needed can be influenced by the intricacies of the task at hand. Tailoring these configurations ensures that every application can meet its distinct precision benchmarks, and ALIO’s Yaw Compliance option contributes greatly to the exacting precision that can be achieved.

Hennessey concludes, “Working with a motion control supplier that lacks a comprehensive understanding of gantries and the addition of further motion axes can lead to significant challenges. Such oversight can result in systems that fail to deliver the required precision and accuracy, potentially causing production inconsistencies or product defects. The inefficiencies introduced might slow down production speeds, leading to operational delays and increased costs. Furthermore, improperly configured systems could face premature wear and tear, necessitating frequent maintenance or replacements. In critical applications, these shortcomings not only translate to financial losses but can also pose serious safety risks and jeopardize mission-critical tasks.”

About ALIO Industries:
ALIO, now an Allied Motion Company, is an innovator that designs and produces global best- in-class motion control technologies. Over the years, ALIO has achieved market-leadership and pre-eminence through a reputation built on honesty, integrity, reliability, and trust, coupled with an obsessive focus and passion to deliver ground-breaking and exceptionally high-quality motion control solutions for our customers. The company works with customers that require the best and command an unparalleled level of expertise and a breadth of experience born out of 20 years at the vanguard of innovation in areas of engineering where razor-sharp attention to quality and reliability are vital.

About Allient:
Allient Inc. (formerly known as Allied Motion Technologies Inc.) is a global designer and manufacturer of precision and specialty motion, controls, and power products and solutions
for targeted industries and applications. To reflect its new name, Allient has launched a new corporate website at www.allient.com. The website reflects the company’s evolution of its business and the success of its strategy to transform from a products-based business in motion control to a solutions-oriented company that addresses its customers’ requirements for motion, controls, and power technology for a multitude of applications.
www.alioindustries.com

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