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Design Innovation in Plastics 2023 Winner Announced

Design Innovation in Plastics 2023 Winner Announced

Student from Dublin creates new flossing device for teeth cleaning

Congratulations go to Christopher Kenny, a student from Technological University Dublin, who has won this year’s Design innovation in Plastics (DIP) competition, which is headline sponsored by Covestro.

DIP, also supported by The Worshipful Company of Horners, and the Institute of Materials, Minerals and Mining (IOM3), is the longest running plastics design competition of its kind for university undergraduates in the UK and Ireland. This year’s contestants were asked to design a product for the kitchen or bathroom.

A third year product design undergraduate, Chris takes away the first prize of £1,000, plus a placement or course with a DIP sponsor, a year’s membership of IOM3 and an invitation to the Lord Mayor’s Banquet as a guest of the Worshipful Company of Horners.

Chris’ winning product is ‘Flossie’, a teeth cleaning device which allows people with hand deterity conditions to floss their teeth more easily. It utilises flossing sticks and a specially designed gripping handle. He used a combination of ABS (acrylonitrile butadiene styrene), polyurethane and polypropylene for the different components of his product.

Chairman of the judging panel, Richard Brown, said: “This is a great product which is inspired by a real life challenge. We were impressed not just by the clever design, but by the user testing carried out by Chris, to show how it can help people with lifelong conditions that affect movement and co-ordination. He also gave us a detailed analysis of manufacturing ideas and costs, as well as considering its marketing.”

Chris said the inspiration for his product came from wanting to help his brother, who has cerebral palsy in his right hand and said he was very proud that other people also liked his idea. “It is a real honour to be recognised in this competition,” he said. “I definitely want to work with materials and mechanisms in the future, as designing for usability really excites me.”

The judges awarded second place to Kyle Farquhar, Edinburgh Napier University, with his product ‘PlateMate’, a foldable plate which shows children how to create a variety of Mexican and other international dishes in a more fun way. In third place came Scott Rutherford, also from Edinburgh Napier, with his ‘Rotary Bottle Opener’, which helps people with hand weaknesses to open twist top bottles more easily.

Highly Commended Awards go to:

  • Freddy Blake, Bournemouth University, with ‘Bubble Buddy‘, a bathroom soap dispenser and hand wash device in one package, which makes hand washing more fun for children.
  • Teresa Zheng, Loughborough University, with ‘Sianel‘, a portable shelf which enables people to change their colostomy bags more easily.

A sixth student, James Forrest-Smith, has received the inaugural Robin Jones Award. Robin was a key member of the DIP committee who sadly died last year. A tutor at London South Bank University, he always passionately shared his presentation expertise to the finalists to help them showcase their products in the best possible way. This award therefore recognises both the skill in achieving this as well as the quality of the design.

James, from Northumbria University, created ‘STEPA‘ a fully adjustable stool for children to use in the kitchen, encouraging them to get involved in kitchen activities.

All this year’s award candidates receive cash prizes along with placements or industrial courses and a year’s membership of IOM3.

DIP is also supported by work placement sponnsors, Brightworks, Innovate Product Design, PDD and Sumitomo Demag, along with media partners, British Plastics & Rubber, Mould Technology and Materials World.

www.covestro.com

 

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Green Hydrogen & Smart Energy: Inbound Delegation Trip for Nordic Countries

Green Hydrogen & Smart Energy: Inbound Delegation Trip for Nordic Countries

Join the nordic countries business delegation to Germany

As part of the Internationalization of Regions in Structural Change (ISW), Germany Trade & Invest – in cooperation with the Business Development Agencies of Saxony and Saxony-Anhalt – is hosting an inbound delegation tour of the Green Hydrogen and Smart Energy Economy.

We invite Danish, Finnish, Norwegian and Swedish companies and networks to an entrepreneurial trip to the “Mitteldeutsches Revier”, the former (and still operating) mining region in eastern Germany. Participants will benefit from the extensive network of the organisers.

GTAI covers many of the program costs for participants, including hotel accommodations, transportation to all visits within Germany, the facilitation of all meetings, and select meals within the scope of the program. There is no separate program fee. Participants are responsible for their own airfare to and from Germany and for meals that are not part of the official program.

www.gtai.de

 

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Circular Economy & Battery Recycling: Inbound Delegation Trip for North American Companies

Circular Economy & Battery Recycling: Inbound Delegation Trip for North American Companies

Join the north american business delegation to Germany

As part of the program for the internationalization of regions in structural change (ISW), Germany Trade & Invest – in cooperation with Invest in Niedersachsen, the business development agency of Niedersachsen – is hosting an inbound delegation tour with a focus on circular economy & battery Recycling Economy in the Harz region.

Germany wants to become climate-neutral by 2045. To achieve this, whole industries have to undergo a structural change to advance in the decarbonisation of production processes especially for crucial materials like metals and minerals. Decision-makers from American companies can see this for themselves: A business delegation from the United States will travel to Harz from 21 to 25 August 2023 to find out about the market potential in the field of circular economy and recycling of critical raw materials. The aim of the trip is to introduce the economic potential of the region of Harz to American companies and stakeholders and to connect the German industry with them.

The Recycling-Cluster for Economically Strategic Metals (REWIMET e.V.) and the Ministry for Economic Affairs, Labour, Transport and Digitalization of Lower Saxony invite American companies and networks to a business trip to the region of Harz.

GTAI covers many of the program costs for participants, including hotel accommodations, transportation to all visits within Germany, the facilitation of all meetings, and select meals within the scope of the program. There is no separate program fee. Participants are responsible for their own airfare to and from Germany and for meals that are not part of the official program.

www.gtai.de

 

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AI Boom Sparks German Start-Up Recovery

AI Boom Sparks German Start-Up Recovery

Despite recent dips in financing, more and more young technology companies are being founded in Europe’s largest economy. The recovery is being driven in part by the intense interest in artificial intelligence applications.

The numbers of new start-ups in Germany is back on the rise. That’s the conclusion of a survey done by the internet platform Startupdetector in association with Germany’s Start-Up Association.

According to the study 1,293 start-ups were founded in the first half of this year – a 16 percent increase over 2022. New start-ups in the German capital, Berlin, recorded a 40 percent increase, as did fledgling companies in Germany’s second-largest city Hamburg.

One conspicuous growth sector is artificial intelligence. According to the industry initiative Applied-AI, the number of AI start-ups is up 67 percent year-on-year.

“The positive figures on start-ups in the area of artificial intelligence show that Germany as a business location and German entrepreneurs are well-positioned in the competition for the AI market,” says Germany Trade & Invest artificial intelligence expert Asha-Maria Sharma. “Trustworthy artificial intelligence from Germany is a driver of innovation in the established economy as well and is part of a sovereign European ecosystem.”

Another hot sector according to the Start-Up Association is tourism, where the number of newly founded companies in Germany is up 111 percent.

www.gtai.de

 

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Germany Joins Europe Startup Nations Alliance (ESNA)

Germany Joins Europe Startup Nations Alliance (ESNA)

Europe’s largest economy is backing the initiative to optimize conditions for fledgling companies throughout the European Union and Iceland.

Germany’s startups commissioner, Anna Christmann, has announced that Germany is becoming a member of the Europe Startup Nations Alliance (ESNA). She made her statement today at the Viva Technology Conference in Paris, France.

The German Ministry for Economic Affairs and Climate Action has charged the international economic promotion agency Germany Trade & Invest (GTAI) with representing the country in the new body.

“We’re enormous happy to be taking on this new responsibility,” says GTAI CEO Robert Hermann. “Germany perennially ranks among the best startup environments in the world and is at the top of the Eurozone. Berlin and Munich, in particular, are known around the globe as premium locations for innovative young firms. But one of our national strengths remains our central position within the EU. We look forward to working with all our friends and partners for the mutual benefit of startups throughout the bloc.”

ESNA, which was two years in the making, establishes common standards for startups on everything from market entry to access to stock options and financing to establishing digital-first interactions with authorities.

www.gtai.de

 

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Volvo Group and Westport Sign Letter of Intent to Establish Joint Venture to Reduce CO2 Emissions from Long-Haul Transport

Volvo Group and Westport Sign Letter of Intent to Establish Joint Venture to Reduce CO2 Emissions from Long-Haul Transport

Utilizing HPDI Technology to Accelerate the Decarbonization Efforts of Global OEM Customers

Volvo Group (VOLVb.ST) and Westport (TSX: WPRT / Nasdaq: WPRT), a leading supplier of advanced alternative fuel delivery systems and components for the global transportation industry, have signed a non-binding letter of intent to establish a joint venture to accelerate the commercialization and global adoption of Westport’s HPDI fuel system technology for long-haul and off-road applications. Volvo and Westport share the vision of creating sustainable transport solutions to accelerate the decarbonization efforts of global trucking, engine, and equipment manufacturers for their customers and society.

Westport’s HPDI fuel system is a high-performance solution supporting significant carbon reductions in hard-to-abate sectors like heavy-duty and off-road mobility. HPDI enables the world’s trucking and off-road equipment manufacturers to address the challenges of meeting the regulatory requirements of Euro 7 and the US EPA while offering end users affordable options that are powered by carbon-neutral fuels like biogas, zero-carbon fuels like green hydrogen and other renewable fuels. While Volvo will be a key customer of the joint venture, the joint venture’s mandate will be to enhance commercialization of HPDI through the addition of new trucking and equipment manufacturers as customers.

Westport will contribute current HPDI assets and activities including related fixed assets, intellectual property, and business into the joint venture. Volvo will acquire a 45% interest in the joint venture for the sum of approximately US$28 million (approximately SEK 300 million), plus up to an additional US$45 million (approximately SEK 500 million) depending on the performance of the joint venture.

Volvo’s ambition is to reach net-zero greenhouse gas emission-enabled products, solutions, and services by 2040. Volvo believes that the future will demand diverse propulsion solutions for diverse applications to meet customers’ needs and environmental demands. Volvo advocates for a three-pronged approach: battery-electric, fuel-cell electric and internal combustion engines.

“Decarbonization with internal combustion engines running on renewable fuels, especially with HPDI, plays an important part in sustainable solutions. HPDI has been on the road in Volvo trucks for over five years and is a proven technology that allows customers to significantly reduce CO2 emissions in LBG (liquefied biogas) applications here and now and is a potential avenue for hydrogen,” says Lars Stenqvist, chief technology officer of Volvo.

“Westport is advancing fuel system solutions to help our customers affordably address the most pressing challenge of carbon reduction, while continuing to utilize existing manufacturing infrastructure,” said David Johnson, chief executive officer, Westport. “The joint venture with Volvo is a natural extension of both companies’ commitment to accelerating global carbon reduction and we are proud to partner with such a bold supporter of the future of the internal combustion engine. Combining our expertise strengthens HPDI’s position in the market and underscores Westport’s commitment to developing affordable fuel system technology that supports significant CO2 reductions in hard-to-abate sectors like heavy-duty transport and off-road applications, including a pathway to power equipment with zero carbon fuels like hydrogen.”

Completion of the joint venture is conditional on the successful negotiations and execution of a definitive investment agreement, joint venture agreement, supply agreement, and development agreement. The joint venture is expected to launch in the first half of 2024.

For more information, visit www.wfsinc.com

 

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Ecoclean’s Exhibits at Parts2clean: as Versatile as the Cleaning Tasks Efficient and Sustainable Solutions for Present and Future Parts Cleaning Challenges

Ecoclean’s Exhibits at Parts2clean: as Versatile as the Cleaning Tasks Efficient and Sustainable Solutions for Present and Future Parts Cleaning Challenges

An essential step in manufacturing processes, parts cleaning significantly contributes to product quality and adds considerable value. In the past years, the related tasks have become much more varied and challenging. At parts2clean (hall 10, booth C38), Ecoclean will be showcasing a product portfolio optimally tailored to the highly different cleaning applications and requirements in the various industry sectors. The company’s presence at the industry fair in Stuttgart from 26 to 28 September will be rounded off by future-proof service solutions, such as the new virtual showroom, and options for improving energy efficiency and sustainability.

The UCMSmartLine, shown here with connection to a clean room, represents the solutions for applications in high-purity cleaning consisting of tandardized modules for the various process steps and a flexible transport system.

The range of cleaning applications and cleanliness requirements has never been as broad as today. On the one hand, high-technology industry sectors such as semiconductors, medical, sensors and analytics as well as precision optical are reliant on the efficient and dependable removal of ultrafine particulate contaminants in the submicron range, and of residual film-type contamination, some of which have a thickness in the nanoscale. On the other hand, the general industry, which encompasses a multitude of sectors, first and foremost presents a need for removing large amounts of chips and machining fluid. Between these extremes, there are countless cleaning tasks with product- and sector-specific cleanliness specifications. For these many-faceted applications and requirements, Ecoclean and UCM will be presenting an optimally tailored offering of products and services at parts2clean (hall 10, booth C38). They are conceived to meet the respective cleanliness specifications not only in a stable and reliable but also efficient and resource-saving manner.

 

Sustainable and efficient cleaning solutions for all tasks

One topical section of the booth is committed to high purity cleaning and integrated in the fair’s ‘High Purity Lane’. A UCMSmartLine will be shown live there. It will demonstrate the possibilities of combining standardized modules for the process steps wash, rinse, dry, load and unload, and flexible part transport systems, into solutions capable of meeting even the highest cleanliness requirements. Special process technologies such as PPC (Pulsated Pressure Cleaning) also contribute to these results. Information on the testing facilities offered by the manufacturer’s High Purity Test Center, which was officially inaugurated at the end of 2022, as well as application examples complete the offering in this section.

Castings,, machined workpieces, stamped parts, bent parts, pressed and deep- drawn parts, hydraulic or pneumatic fittings, additively manufactured components – there is a near endless variety in the general industry of components made from various materials. Downstream processes such as joining, coating and assembling also call for specific cleanliness levels and reliable functioning of the products. For these tasks ranging from pre- cleaning via intermediate to final cleaning and precision cleaning, the manufacturer showcases chamber-type systems of standard and bespoke designs for aqueous and solvent based cleaning, as well as multi-chamber immersion cleaning systems. By way of example, an EcoCwave machine will be shown live on the booth to illustrate the various features and process options.

An all-in approach to Service

Ecoclean will also provide insights into its new virtual showroom, combining a three-dimensional environment with virtual reality. The designation ‘showroom’ actually doesn’t do it justice, as nearly every company site can be visited. Even the smallest details of the cleaning equipment and systems exhibited can be explored in three-dimensional space with a VR headset. Moreover, the virtual world can be connected to the real world. Among other things, this offers customers the possibility to attend cleaning trials live from anywhere in the word, and to obtain additional information in the process. This innovative communication platform conveys the impression that users are physically present.

The team at the booth will also inform visitors about forward-looking service concepts, automation and digitization solutions, available training options, and possibilities of realizing energy and resource savings in cleaning processes.

The new virtual showroom combines a three-dimensional environment with virtual reality and enables the exhibited systems to be explored down to the smallest detail.

www.ecoclean-group.net

 

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UBQ Materials Named as Deep Tech Leader in Industry Ranking

UBQ Materials Named as Deep Tech Leader in Industry Ranking

Inaugural XB100 list by XPRIZE and Bessemer Venture Partners recognizes top companies commercializing scientific research into deep tech for a positive societal impact

UBQ Materials, climate tech developer of advanced materials made from waste, today announced that it has been named to the inaugural XB100, the definitive ranking of the top 100 private deep tech companies, published by XPRIZE and Bessemer Venture Partners.

The XB100 was launched to celebrate the entrepreneurs who are commercializing scientific research into deep tech and spotlight how they are impacting our society across nine categories. The XB100 evaluation process involved ranking companies across four factors: impact on humanity, valuation, scientific difficulty, and commercial traction. For impact on humanity, XB100 enlisted the help of a judging panel of scientists and industry experts who assist in the evaluation.

“UBQ’s inclusion in this ranking exemplifies how innovation and technology can extend beyond software to break through the norms of our physical world,” commented Jack ‘Tato’ Bigio, Co-Founder and Co-CEO of UBQ Materials. “UBQ is introducing a sustainable alternative to oil-based plastics, reducing the carbon footprint of thousands of products across industries including construction, logistics and supply chain, consumer goods and even automotive. ”

UBQ is an advanced material made entirely from unsorted organic and unrecyclable household waste that has been diverted from landfills or incineration. It is a novel, worldwide patented material that has already been adopted by leading industry brands from Mercedes-Benz to PepsiCo and McDonald’s. This year, UBQ will open its new facility in Bergen Op Zoom, Netherlands, with an annual production capacity of 80,000 tons of UBQ, converting 104,600 metric tons of annual waste into a new raw material. With the support of the municipality, UBQ’s industrial-scale facility and research & development lab plays a strategic role in transforming the region into a clean tech hub.

“The companies on the XB100 list represent the most valuable and impactful private companies in the deep tech sector,” said Tess Hatch, partner at Bessemer Venture Partners. “The XB100 awardees defy imagination and will reshape the human experience.”

“Investments in the commercialization of scientific research propel humanity forward,” said David Cowan, partner at Bessemer Venture Partners. “After years of investing in deep technologies ranging from quantum computing to rocket technology to next-generation biotherapeutics, Bessemer has marveled at the potential of XB100 companies to tackle profound problems facing our species and our planet.”

“We’re honored to recognize the innovators featured on the inaugural XB100 and their important impacts on society,” said Anousheh Ansari, CEO of XPRIZE. “As we work to empower problem-solvers around the world to address humanity’s greatest challenges, XPRIZE celebrates these great minds and our collective impact.”

www.ubqmaterials.com

 

 

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‘Circular Economy’ Dream Coming True at New EcoCortec Plastics Recycling Center

‘Circular Economy’ Dream Coming True at New EcoCortec Plastics Recycling Center

EcoCortec is bringing the “circular economy” one step closer to reality for Europeans who want to turn plastic waste into something useful. After several years of planning and pandemic interruptions, the European manufacturer of rust preventative packaging has installed a state-of-the-art Erema regranulation machine to reprocess plastic scrap and waste onsite. Customers and other local businesses are now invited to bring their used plastic bags to EcoCortec for recycling into new materials.

Longtime Recycling Dream Becomes Reality

The new plastics recycling plant has been the dream of Croatian-American EcoCortec founder Boris Miksic since 2018, when the first plans were drawn up for a polymer processing plant in the Baranja region of Croatia. As part of EcoCortec’s ongoing commitment to sustainable development, the goal was to prolong the lifetime of materials made at the plant by focusing on “circular economy” initiatives for responsible sourcing and disposal. After a pandemic delay, the project came back to life with slight modifications in 2022, when EcoCortec purchased a neighboring building. The facility was reconstructed to meet Croatian building codes and secure necessary utilities before the state-of-the-art Erema regranulation machine was installed July 15th, 2023. Employee training took place shortly thereafter, and EcoCortec is now excited to start reprocessing plastic waste as soon as it becomes available from four main sources:

  1. Scrap from in-house production
  2. Used packaging from incoming shipments at EcoCortec
  3. Used packaging from incoming shipments at several local companies (e.g., building contractor, building material and beverage retailers, plastic company) who have previously agreed to collect packaging waste for EcoCortec
  4. Used VpCI Films and Bags from EcoCortec distributors and end users who can earn reprocessing credits by sending the materials back for regranulation

EcoCortec is especially eager to expand this last category of plastic waste suppliers to create a win-win-win situation for EcoCortec, its customers, and the environment.

From Recycling to Rust Prevention

EcoCortec plans to add the recycled content back into its rust preventative VpCI Films and Bags, which inhibit corrosion by forming a molecular protective layer on metal parts packaged inside. These specialty packaging materials replace the use of traditional rust preventatives that are greasy and often difficult to remove. In contrast, metal parts packaged in VpCI Films and Bags can be installed and used immediately without further cleaning.

Meeting New Recycling Benchmarks

Initially, EcoCortec will add 30% recycled content back into its VpCI Films upon request. The company plans to extend this high level of recycled content to all standard VpCI Films as the volume of recyclable materials increases. With this step, EcoCortec is well on its way to achieving the European goal of incorporating 35% recycled content into plastic packaging by 2030. EU directives and goals aside, EcoCortec is simply excited to see a longtime dream of environmental responsibility blossom into reality and invites you to become part of the “circular economy” by participating in the new program. Contact us today to learn more about seeing your own plastic recycling dream come true at EcoCortec!

www.cortecvci.com

 

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Actuator Without Active Cooling Reduces Energy Consumption

Actuator Without Active Cooling Reduces Energy Consumption

With HRScool Evo, hot runner specialist Oerlikon HRSflow has developed a system in which the hydraulic cylinder that positions the pin does not require separate, active water cooling. Depending on the system size and application, this can reduce energy consumption at the drops by up to 10%. In addition, the low number of components reduces the assembly and maintenance time. This innovative technology, which contributes to more sustainability in injection moulding, can replace conventionally cooled designs in a variety of applications across a wide temperature range.

As high-precision actuators, the cylinders of hot runner systems are crucial components for continuously trouble-free process control. In conventional systems, water cooling ensures that the optimum working temperature is maintained. With HRScool Evo, a thermally insulating air gap towards the cavity reduces both the heating of the cylinder and the thermal loss of the manifold. In addition, a cover made of a highly heat-conductive material on the opposite side ensures optimum heat dissipation towards the cold clamping platen. For perfect matching, the height can be adjusted via telescopic supports, enabling outstanding heat transfer and thermal uniformity over the entire hot runner system to maximise part quality. Thanks to the high efficiency, the more complex water-cooled systems can be replaced in many cases without compromise.

Says Massimo Rossi, R&D Director at Oerlikon HRSflow: “Thanks to the concept used, HRScool Evo has a wide range of market applications, including the automotive and the packaging industries. Apart from energy efficiency, one of the most important advantages is the elimination of all pipes and connections required for water cooling. Where these are not present, they cannot become clogged or corroded. The ability to remove the actuators while the needles remain in the hot runner system also reduces maintenance. And because the reduction to one thermally insulating and one thermally conductive element enables a compact design, small cut-outs in the clamping plate are sufficient.”

For further information: www.hrsflow.com

 

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