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Shaping Tomorrow’s Sustainability with Bold Innovation at K 2025 Preview

Shaping Tomorrow’s Sustainability with Bold Innovation at K 2025 Preview

As K 2025 draws near, the world’s leading trade fair for plastics and rubber is once more attracting innovators, industry players, and sustainability champions. Among the highlights from the returning players is Röhm GmbH, the stalwart of the plastic industry and a perennial exhibitor at K since its launch in 1952. This time around, the spotlight is on Röhm’s PLEXIGLAS molding compounds with the irresistible theme, “PLEXIGLAS makes your design shine.”. Day by day.” The brand’s polymethyl methacrylate (PMMA) chemicals will be highlighted in various superior-quality, eco-friendly product offerings that capture the smartness, variability, and ecological compatibility that today’s consumers and industries increasingly require.

Photo Credit: Messe Düsseldorf

PLEXIGLAS is world famous for its optical transparency, UV stability, and durability. These features not only position it as the preferred material for aesthetic and functional product use but also for environmentally friendly solutions in major industries including automotive, electronics, architecture, and consumer goods. Röhm will demonstrate at K 2025 how PLEXIGLAS compounds support sustainable development objectives, support high-end design, and enhance product performance simultaneously. The brand’s ability to maintain its attractive appearance over time—gloss retention, clarity maintenance, and color depth preservation—guarantees that its products will last longer, reducing the need for replacement and waste production. For engineers and designers, PLEXIGLAS is more than simply a material; it’s a medium that transforms creative concepts into durable, sustainable realities.

Aligning with the master theme of K 2025, “Shaping the Circular Economy,” Röhm is highlighting PLEXIGLAS’s recyclability and sustainable life cycle. PMMA is perfectly positioned for circularity due to its chemical composition that enables efficient recycling, such as depolymerization to its initial monomer state. It is a distinctive benefit over other plastics, which tend to break down in recycling. Röhm is investing in this closed-loop strategy and creating sophisticated recycling technologies that allow for genuine circularity—to convert end-of-life PMMA products into virgin-quality material that is reusable in high-performance applications. At the trade fair, the company will highlight molding compounds that incorporate post-industrial recyclate, demonstrating that even highly engineered materials can be part of the solution to plastic waste.

This year’s exhibition will also introduce visitors to Röhm’s pioneering production technologies that align sustainability with industrial scalability. The business is introducing innovative production methods that lower emissions, use less energy, and boost the percentage of recycled materials in its goods. These developments benefit downstream firms who want to lessen their own carbon footprints because they not only improve process efficiency but also lessen the environmental impact of production. Röhm takes a comprehensive approach to sustainability, taking into account the source of raw materials, energy consumption, processing effectiveness, and end-of-life recyclability. In a time when resource responsibility and environmental compliance are major concerns for all companies, this holistic approach enhances their standing as a progressive supplier.

At Röhm’s stand, they will be treated to a photographic tour of everyday uses showcasing the performance, beauty, and sustainability of PLEXIGLAS. A major area of emphasis will be within the automotive industry, where PLEXIGLAS Hi-Gloss and LED-suited grades are utilized in tail lights, illuminated logos, and interior trim. These parts demand not only excellent clarity and esthetics, but also thermal stability, weather resistance, and processability for high-volume production. Röhm will also feature PMMA parts in e-mobility solutions, including lightweight glazing for windows, aerodynamic lighting shrouds, and lighted charging connections. These applications demonstrate the material’s role in reducing vehicle weight, energy consumption, and brand differentiation—all with recyclability.

In architecture and construction, PLEXIGLAS continues to be a material of choice for its transparency, formability, and resistance to UV degradation. At K 2025, they will present applications such as façade panels, acoustic barriers, and skylight domes that illustrate how PMMA can be integrated into modern building envelopes for both aesthetic and performance gains. Transparent and colored variants, textured or glossy finishes, and custom formulations enable architects to achieve creative visions while meeting energy efficiency and sustainability criteria. Similarly, in the consumer electronics space, PLEXIGLAS is used in high-gloss covers, backlit displays, and tactile interfaces. These components demand scratch resistance, durability, and visual precision, all of which PMMA provides.

Their presence at K 2025 is not only about showcasing materials—it is about setting new standards for what plastics can achieve in a circular economy. This includes the launch of new molding compounds that integrate recycled PMMA without compromising on mechanical or optical properties. These grades are suitable for a wide range of applications, from durable goods to interior components, offering customers a seamless path to improved sustainability credentials. Furthermore, the company is exploring bio-attributed PMMA made from renewable feedstocks, which reduces dependence on fossil-based inputs and supports carbon neutrality goals. By embedding circular economy principles into product development and manufacturing processes, there are making it easier for customers to transition to more sustainable production models.

Digitalization is also at the forefront of Röhm’s future plans. The firm is creating digital product passports and data-driven lifecycle monitoring tools that will enable OEMs and processors to track material provenance, determine environmental performance, and meet ESG (Environmental, Social, and Governance) reporting obligations. These developments do more than provide greater transparency; they also enable compliance with regulations as well as brand integrity in a more sustainability-oriented marketplace. In doing so, PLEXIGLAS is not just a physical material but an information-enabled solution for businesses looking to measure and enhance their environmental impact.

They are also working in collaboration with recyclers, policymakers, and industry groups to shape a more responsible plastics economy. This includes participation in global certification programs such as ISCC PLUS, which assures the sustainable sourcing and production of chemicals and polymers. Through joint ventures, pilot projects, and supply chain engagement, the company is accelerating the commercialization of circular PMMA solutions and contributing to broader industry transformation.

Visitors at Röhm’s booth in K 2025 can look forward to a comprehensive, immersive experience. Aside from product displays, there will be real-time demonstrations of material attributes, talks with technical specialists, and chances to navigate the entire life cycle of PLEXIGLAS through online portals. The booth itself is also sustainably planned, with recycled and reusable components to further solidify the values of the company. It is a physical representation of the brand’s slogan—design that shines daily—and its greater commitment to making a cleaner, more sustainable world possible through materials.

Röhm’s presence at K 2025 demonstrates the company’s ten-year commitment to sustainability, innovation, and excellence. PLEXIGLAS develops as a multifaceted, accountable, and performance-focused solution in the face of global environmental issues, resource constraints, and regulatory changes. Its benefits span decades, its applications cut across industries, and its circular potential shines bright in a world that is in dire need of both literal and symbolic clarity.

While the plastics world is racing toward a more sustainable tomorrow, Röhm is forging ahead with transparency, innovation, and purpose. At K 2025, it doesn’t merely exhibit products—it weaves a tapestry of transformation, one in which smart design, technical mastery, and environmental responsibility are balanced under one material vision. And in doing so, Röhm challenges the world to envision a tomorrow in which sustainability burns as brightly as design—each and every day.

www.roehm.com

#roehm #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#PrintPublication #PowerofPlastics #Modernplasticssingapore

Materials of Tomorrow Unveiled Today at K 2025: Circular, Clever, and Cutting-Edge

Materials of Tomorrow Unveiled Today at K 2025: Circular, Clever, and Cutting-Edge

At K 2025 in Düsseldorf this October, Covestro will unveil a powerful narrative under the banner “The Material Effect,” revealing how advanced material science can solve some of today’s most pressing global challenges. As the world’s premier trade fair for plastics and rubber, K marks a pivotal moment for the industry—and Covestro is seizing it to spotlight over 20 innovation stories that embody its vision of becoming fully circular. This vision has gained renewed urgency amid overlapping crises—from climate disruption and energy volatility to geopolitical and supply chain tensions—reminding us that resilience now demands adaptability, innovation, and sustainability more than ever.

Markus Steilemann, Covestro’s CEO, Photo Credit: Messe Düsseldorf
“The world seems to have gone off track, and the chemical industry is feeling the full force of the current multiple crises,” he warned. Yet he also highlighted a hopeful direction: “The future will be ever greener and smarter. At Covestro, we are paving the way for that… with our recyclable, climate-neutral high-performance plastics—whether in e-mobility and autonomous driving, efficient buildings, or digitalization.”

At booth A75 in Hall 6, visitors will witness how Covestro is mobilizing its expertise in sustainable future, automotive, electronics, healthcare, and sports & leisure. Among the standout exhibits is the SUE “People Mover”, a driverless electric shuttle by UE | STUDIOS built with polycarbonate glazing, lidars, and mono-material components like Arfinio and TPU. This concept vehicle highlights how lightweight, recyclable polymers with exceptional durability and design freedom can transform urban transportation.

Digital innovation also takes center stage with IMAGIO, a digital sampling tool that creates realistic material twins for product visualization in early design stages—eliminating the need for physical prototypes and accelerating time-to-market. This tool exemplifies their push toward digitized material development, aligning with broader digital transformation trends across industries.

Photo Credit: Messe Düsseldorf

Behind the exhibit—and behind “The Material Effect”—is Covestro’s deep-rooted strategy for circularity and climate neutrality. The company aims to achieve full circularity by using alternative raw materials, green energy, and advanced recycling technologies. Internally, Covestro targets operational climate neutrality (Scope 1 and 2) by 2035, and ambitions extend to complete value-chain climate neutrality (Scope 1–3) by 2050. They are achieving this through eleven Power Purchase Agreements, supplying about 16 percent of their global energy use with renewables.

A key strategy is the increasing use of alternative raw materials—including biomass, post-consumer waste, CO₂ sources, and green hydrogen—through mass-balance procurement certified by ISCC PLUS. This allows fossil and renewable feedstocks to be processed together while attributing green content to finished products. Covestro now applies mass balance at over 20 global sites, including prominent plants in Leverkusen, Krefeld-Uerdingen, Dormagen, Baytown (US), Shanghai, and Changhua (Taiwan).

The company’s CQ label—short for Circular Intelligence—marks products with at least 25 percent alternative raw materials. Within CQ, additional sub-labels define sourcing and production methods: RE for renewable-based polycarbonates, RP for chemically recycled post-consumer polycarbonate via mass-balance, and R for mechanically recycled content. Notable early CQ-certified products include climate-neutral polycarbonate from Krefeld-Uerdingen and EIDesmodur CQ, a mass-balance MDI introduced in 2022.

Jochen Hardt, Vice President, Global Marketing Mobility at Covestro, Photo Credit: Messe Düsseldorf
“The Material Effect’ enables our customers and partners to achieve more—in terms of sustainability, circularity, and performance.”

Covestro is also establishing innovative recycling technologies under the Evocycle CQ brand—chemically recycling polyurethane mattress foam into raw materials for new production. This pilot contributes to a broader “Circular Foam” collaboration involving 22 partners, with the goal of recycling one million tons of PU foam and saving 2.9 million tons of CO₂ annually by 2040.

Concrete examples of CQ applications span multiple sectors. In electronics, polycarbonate grades like Makrolon RP with up to 72 percent recycled share deliver virgin-quality transparency and durability while promoting circularity. At the same CES 2025 event that showcased IMAGIO, Covestro highlighted polycarbonate innovations, battery packaging resins, and electronics solutions—all underlining “Material Effect” themes of performance and sustainability.

In automotive and mobility, CQ polycarbonates are enabling low-carbon EV charging stations and lighting components, while sustainable coatings and adhesives—including bio-based clearcoats developed in collaboration with Audi and BASF—support decarbonization across the vehicle value chain.

The strategy presentation previewed at K also outlines Covestro’s directions: nearly 1 billion in circular economy capex over 10 years, an R&D investment shift where 80 percent of R&D spending targets UN SDG-related projects by 2025, and emission reductions goals of –30 percent for Scope 3 by 2035. These extend R&D into quantum computing, biotechnology, and electrochemistry to accelerate circular breakthroughs.

At K 2025, Their  innovation roadmap will be on full display—from advanced materials in health care and sports to building insulation, beverage packaging, and digital interfaces. Each of the 20+ innovation stories illustrates how “The Material Effect” can deliver measurable outcomes: lower carbon footprints, improved product lifecycles, and material-driven societal impact. Each story reinforces Covestro’s core message: materials are not merely enablers—they are tools for transformation.

Underlying this is the idea, championed by Jochen Hardt, Vice President and K 2025 project lead, that Covestro’s strength lies in combining material science, process engineering, and application know-how. “That unique combination… makes the decisive difference,” Hardt said. “ ‘The Material Effect’ enables our customers and partners to achieve more—in terms of sustainability, circularity, and performance.” At a moment when the chemical industry faces multiple pressures, Covestro stands firm: performance must be sustainable, and sustainability must perform.

Covestro’s presence at K 2025 is not simply a product showcase—it is a strategic manifesto. In person and through interactive exhibits, the company will demonstrate how the circular economy, digital acceleration, and climate neutrality are no longer distant goals but operational pathways available today. From cradle-to-gate, cradle-to-cradle, and digital twins to driverless e-shuttles, Covestro’s message at K will be clear: The Material Effect empowers industries—and societies—to build a resilient, net-zero future with the power of high-performance, circular plastics at its heart.

https://www.covestro.com/

#covestro #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#PrintPublication #Modernplasticssingapore

Lindner Washtech and EREMA Strengthen Recycling Quality with Smart Process Improvements

Lindner Washtech and EREMA Strengthen Recycling Quality with Smart Process Improvements

Lindner Holding and the EREMA Group, two family-run businesses in Austria, established BLUEONE Solutions as a joint venture in August 2023. From shredding, sorting, washing, and drying to extrusion, their goal is to optimize the entire technological recycling process and bring it closer together along the value chain. By pooling their knowledge, the partners have established the framework for a novel approach to process optimization that aims to establish new benchmarks in the recycling of plastics. The collaboration partners will showcase their latest advancements at K 2025, following the presentation of their first successful quick wins at IFAT and PRS Europe last year. These redefine the process engineering behind plastics recycling, especially in terms of energy efficiency, throughput, plant design and recycling quality – according to the motto: Innovating the standards in plastics recycling.

Integrated plant design for defined throughput

When developing recycling plants, the capacity of individual parts is not very important. The entire process chain—from sorting and shredding to washing and drying to extrusion and post-processing—is precisely interacted with. The entire process chain must be taken into account in order to consistently generate the needed amount of recycled material at the acceptable quality. Specifically, how the final product is affected by material losses and rejection amounts during the recycling process. With the help of a model that Lindner Washtech and EREMA jointly developed, a plant may be precisely designed to meet the necessary total throughput while accounting for the particular output and materials from the raw material to the end recycle.

Intelligent energy efficiency

The efficient use of spent energy is one of many challenges in the recycling process – and it particularly affects the transition from drying to extrusion. This is precisely where a common control concept between the bunker silo and extruder comes into play. Dynamic system synchronisation allows operators to specifically control the dwell time of the dried material as well as the extruder loading. For example, the automatic signal exchange ensures that the pre-conditioning unit (PCU) receives an optimum quantity of flakes at the ideal temperature, which significantly reduces the energy required for heating, for example.

Smooth and automated material flow regulation

Low downtimes are vital in matters of productivity and energy use to conserve resources. It is all the more important for all interruptions to the material flow to be identified as early as possible. The solution: a combined control concept. If the recycling process is interrupted by scheduled maintenance work, filter changes or the need to remove contaminants from the shredder, the system will automatically detect this. Intelligent control parameters will keep the recycling process stable until maintenance is complete or the fault has been solved. This effectively prevents energy losses, unnecessary material waste and unplanned downtime. Once the material flow has been fully restored, the line automatically and seamlessly ramps up – ensuring a consistent and high-quality granulate production at all times.

Smart performance monitoring

Lindner Washtech and EREMA have added another jointly developed feature to analyse and monitor overall performance: a process-oriented HMI dashboard that displays all the critical plant parameters in real time. This adaptive interface supplies operating personnel with information about the current utilisation, likely bottlenecks and the potential for optimisation. Operators can then use this information to respond to the specific issue – and monitor the automatic intervention. The integrated transparency supports a stable, data- driven plant operation, forming the basis for future automated interventions and condition-based maintenance (CBM).

The development of integrated, data-driven and holistic process solutions are key milestones in the strategic collaboration of Lindner Washtech and EREMA. A strong shared foundation has been created with the foundation of this joint venture. At K 2025 in Düsseldorf, the partners will focus on key themes such as integrated plant concepts, smooth material flow regulation, smart monitoring and data-driven, intelligent control systems – for maximum process control and optimisation along the entire value-added chain and for new process and quality standards in plastics recycling: Innovating the standards in plastics recycling.

www.lindner.com

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K Preview 2025 Challenges the Status Quo with a New Vision for Plastics

K Preview 2025 Challenges the Status Quo with a New Vision for Plastics

With over 70 journalists from 33 countries, 15 leading exhibitors, and three days of intensive dialogue, K‑Preview 2025 has officially launched the journey toward this October’s main event—K 2025 in Düsseldorf. More than a sneak peek, the preview delivered a compelling snapshot of the current pulse of the plastics and rubber industry: one that is increasingly sustainable, technologically advanced, globally interconnected, and forward-looking. As stakeholders from across the supply chain gathered for this exclusive prelude, it became evident that the industry isn’t just preparing for change—it’s leading it.

One of the hallmarks of K‑Preview 2025 is its rich offering of breakthrough technologies and innovations. Nothing more than conceptual demonstrations, the systems and equipment showcased were ready-for-market solutions designed to address the industry’s most daunting challenges. Whether state-of-the-art extrusion systems, cutting-edge recycling lines, or intelligent machines embedded with AI, the participants revealed a future where performance, sustainability, and economic efficiency come together. Live exhibits involved third-generation mechanical recycling facilities that can process post-consumer mixed plastics at high yields, ultra-thin but strong extrusion equipment making films, and digital twin platforms allowing producers to run simulations of production without the utilization of actual resources.

But K‑Preview isn’t just about machinery—it is also about mindset. Strategic dialogues take center stage as global leaders from material science, equipment manufacturing, brand ownership, and regulation gathered to discuss the transformations taking place in global markets. Topics ranged from the alignment of circular economy regulations across major economic regions to supply chain resilience amid global raw material fluctuations. Energy pricing, logistics bottlenecks, and the surge in demand for recycled content were all tackled head-on, creating a platform for collaboration and policy-driven innovation. Many of the discussions emphasized the urgency of shifting from traditional linear models to circular ones, not as an option, but as an imperative.

Crucially, K‑Preview facilitated deep and direct exchange between industry experts, decision-makers, and technical leaders. Unlike traditional expos dominated by formal presentations, this event fostered true engagement. Roundtables and open sessions allowed machine builders to interact with converters and recyclers in real time. Operators, engineers, and corporate sustainability officers shared success stories and failures—bridging gaps between theory and practice. Start-ups are given space to pitch novel materials and digital solutions to potential partners and investors, many of whom provided invaluable feedback on how to scale effectively.  This dynamic atmosphere of exchange and cross-sector collaboration that made K‑Preview more than just a trade show preview—it is a community in action.

The core themes of K‑Preview were also carefully selected to mirror the most critical issues shaping the industry: circular economy, digitalisation, and global competitiveness. Under the circular economy umbrella, several exhibitors demonstrated how reusability, recyclability, and sustainable design can be fully integrated into industrial-scale production. From mono-material packaging films optimized for mechanical recycling to equipment tailored for post-industrial waste reprocessing, the message was clear: circularity is no longer an aspiration—it’s an operating standard. Digitalisation, meanwhile, was presented not just as an efficiency tool, but as a critical enabler of sustainability. AI-driven process monitoring, smart predictive maintenance, and cloud-based traceability platforms are now at the core of many production systems. These technologies not only optimize yield but also ensure compliance with evolving regulatory requirements for transparency and environmental accountability.

Competitiveness—a major concern for global manufacturers dealing with inflation, labor shortages, and supply chain volatility are tackled through solutions that drive down energy use, reduce scrap rates, and enable modular, flexible production systems. For example, several companies showcased machinery platforms that can be adapted to various film structures or materials with minimal downtime, thus enhancing both cost-efficiency and operational agility. At the same time, workforce challenges were addressed through automation solutions and training tools that make high-tech operations accessible even to less-experienced workers. The ability to remain competitive in a fast-changing landscape was not treated as a function of scale or legacy but of adaptability and innovation.

All of this is a precursor to the main event—K 2025 in October—where the international plastics and rubber community will gather to set the agenda for the coming years. Judging by the energy and insights on display at the Preview, K 2025 promises to be a milestone event. Scheduled from October 8 to 15 in Düsseldorf, the show is expected to feature over 3,000 exhibitors across 18 halls and over 170,000 square meters of space. It will include dedicated areas for machinery and equipment, raw materials and auxiliaries, semi-finished products, and technical components. The “Plastics Shape the Future” special show will return with new installations exploring how polymers can help solve global challenges, from clean energy to medical innovation. The VDMA’s “Power of Plastics” platform will spotlight the sector’s contribution to sustainable development through technology.

Unique zones like “Rubberstreet,” the “Science Campus,” and the “Start-Up Zone” will highlight emerging trends and foster innovation. The “Young Talents Lounge” and “Women in Plastics” programs will promote diversity and education, ensuring that the next generation is ready to lead with purpose. Sustainability, circular economy frameworks, and digital transformation will remain dominant themes, not just in exhibits but also in forums and symposia featuring global thought leaders.

The value of K‑Preview as a strategic accelerator cannot be overemphasized. By offering feasible solutions several months prior to the formal fair, it enables firms to seal deals, make purchasing plans, and coordinate R&D investments in time for October. With tightening environmental policies and heightened consumer consciousness, being early in the innovation curve presents a concrete competitive edge. In addition, the Preview enables exhibitors to receive feedback and tighten their exhibits so that they are most effective when the world comes together at K 2025.

According to several participants, the Preview served as a bellwether for industry readiness. A packaging engineer from a major FMCG brand remarked that the systems shown at the event finally allow brands to meet recyclability requirements without sacrificing shelf life or barrier performance. Another attendee, the CEO of a recycling firm, noted that the Preview validated his company’s direction toward chemical recycling collaboration, having met three potential partners at the event. These testimonials underscore the real-world impact of the Preview—beyond the walls of the venue and into supply chains, product roadmaps, and business models.

Ultimately, K‑Preview 2025 did more than set the tone for K 2025—it redefined it. It demonstrated that the plastics and rubber industry is not only capable of sustainable transformation but already well underway. With technologies now in place to support full-scale circularity, and a shift in global mindset toward long-term resilience, October’s main event will be a defining moment. The countdown to K 2025 has officially begun, and if the Preview is any indication, the industry is prepared to not just meet the future—but to lead it. From digital innovation and material science to global cooperation and regulatory alignment, the themes echoed in Düsseldorf will shape the policies, products, and possibilities of tomorrow. Stay tuned—the revolution has already begun.

https://www.k-online.com/

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#PrintPublication #PowerofPlastics#Modernplasticssingapore

Twin-Screw Extrusion Enhances Utrecht University’s Pioneering Chemical Recycling Studies

Twin-Screw Extrusion Enhances Utrecht University’s Pioneering Chemical Recycling Studies

A Coperion STS 25 Mc11 twin screw extruder has been selected by the University of Utrecht for a study on chemical plastics recycling. The mechanical-chemical conversion of mixed plastic trash employing catalysts will be thoroughly investigated by a research team led by Assistant Professor Dr. Ina Vollmer. The Coperion STS twin screw extruder will play a key role in this exciting and mostly uncharted field because of its intense mixing effect and effective energy intake.

At the K trade show (8-15 October 2025, Dusseldorf, Germany) Coperion, together with Herbold Meckesheim, will present their entire repertoire of technology for plastics recycling at Booth 9B34 in Hall 9 as well as in the Open Area in pavilion FGCE07.

Efficient conversion of plastic waste using catalysts

In addition to established methods for recycling mechanical plastics, Coperion also has chemical plastics recycling operations. By repurposing plastic trash into premium raw materials, this technology may enable limitless recycling. The procedure is currently energy-intensive and does not always produce high-quality goods. Catalyst use may be crucial to the ongoing enhancement of process effectiveness and final product quality.

The University of Utrecht’s research project is dedicated to precisely this challenge. The STS 25 Mc11 twin screw extruder, being installed there to carry out the experiments, processes waste plastic, shredded or compacted, with two co-rotating screws in a closed process section. Together, intensive dispersion and high shear introduce a great deal of mechanical energy into the material. The plastic is energy-efficiently melted – an advantage that is particularly important in chemical recycling. Moreover, the extruder achieves a very high mixing effect with its twin screws. The catalysts being implemented in this research project are distributed absolutely homogeneously throughout the plastic melt and can fully develop their intended effect.

In conventional pyrolytic processes, the hot plastic melt is prepared within the twin screw extruder for the next step in chemical processing: pyrolysis. There, in an oxygen-free environment, the plastic is broken down to its chemical building blocks. The temperature of the pyrolysis can be lowered thanks to the efficient use of catalysts, as Vollmer’s team has shown in preliminary work.

Said Dr. Ina Vollmer regarding her research assignment: “Using the extruder, we can achieve an efficient use of the catalyst. Still, our vision is to allow pyrolysis to take place even in the extruder. We can achieve this by exploiting the mechanical-chemical reaction that occurs within the twin screw extruder, and specifically convert the polymer at lower temperatures than have previously been necessary for pyrolysis. Mixing with high shear in the extruder has a very positive effect on the use of catalysts. We are convinced that we can direct the chemical recycling process more precisely using lower temperatures, and this will lead to purer products while at the same time having the potential to revolutionize the chemical plastics recycling process sequence and save energy. “

Should the use of catalysts in the chemical recycling process prove its worth, the results of this research will easily be transferable to larger throughput ranges.

“Following Dr. Ina Vollmer’s scientific approach, we will glean systematically researched results and draw conclusions for chemical plastics recycling from which we can all profit – recyclers and processors as well as end users,” noted Leonid Liber, Sales Engineer at Coperion. “We are proud that our STS twin screw extruder is part of this promising research project, and we wish Dr. Ina Vollmer much success. We look forward to continued collaboration.”

www.coperion.com

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Envalior Reveals Smarter Safer Sustainable Innovations at K 2025 for a Better Tomorrow

Envalior Reveals Smarter Safer Sustainable Innovations at K 2025 for a Better Tomorrow

Envalior will debut from October 8 to 15 at K 2025, the world’s leading trade show for rubber and plastics, held at Messe Düsseldorf. The multinational materials manufacturer will showcase its portfolio of high-performance and sustainable engineering materials for the consumer goods, electrical and electronic, and mobility sectors. Applications derived from recycled or bio-based materials will be on exhibit, with a focus on minimizing the impact on the environment. Envalior is located in Hall 6, Booth B11. At every step of the design and production process, experts will be on hand to discuss how the company uses co-development to accelerate innovation.

Strategically positioned for global-to-local customer support

Choosing the best suppliers and materials has never been more important to preserving competitive advantages given the geopolitical and commercial issues that businesses in the consumer goods, automotive, and electrical and electronics sectors are currently confronting. Envalior, a prominent global-to-local provider of engineering materials, offers customized application support, R&D know-how, and compounding services by fusing a robust worldwide organization and portfolio with a committed local presence. Its dedication to servicing clients where they operate is further demonstrated by its continuous investments in regional compounding capacity, such as the new Xytron PPS compounding facility being built in Uerdingen, Germany.

Latest innovation applications to be unveiled at K 2025

K 2025 will be an opportunity to explore many of the company’s applications, materials, and services. Some highlights at K 2025 are outlined below:

Mobility

  • New Pocan PBT grade designed to meet the demanding requirements of future high-voltage connectors in Mobility as well as next-generation E&E components, supporting the upcoming transition of AI data centers to 800V HVDC power supplies.
  • High-pressure Type IV hydrogen storage vessels made entirely from thermoplastics with blow-molded, injection-molded, or even rotomolded Durethan and Akulon PA6 liners combined with high-strength UDea thermoplastic composite tapes.
  • E-powertrain components made with Xytron PPS such as invertor/convertor busbars and terminal blocks. Xytron solutions are also available for IGBT boards, delivering a CTI value of 600 to meet the increasing electrical insulation and tracking requirements of new mobility applications.
  • Inverter mounting frame for mild hybrid vehicles, constructed using Pocan PBT, delivering significant gains in hydrolysis resistance and thermal shock stability.
  • New PFAS-free Stanyl PA46 grade for wear and friction applications in gears (including xEV) and a thermoplastic composite tape solution for lightweight EV motor brackets.

E&E

  • Sustainable drop-in alternatives to fossil-derived grades for miniature circuit breakers (MCBs), switches and connectors, including Durethan ECO (30% recycled content) and Durethan BLUE (30% pre-consumer recycled content and 56% bio-based content) – halogen-free, flame-retardant PA6 grades.
  • Ultrathin e-motor stator insulation made with Stanyl PA46, allowing for enhanced power and efficiency without increasing the e-motor’s outer dimensions – and enabling some of the industry’s thinnest thermoplastic stator insulation.

Consumer goods

  • New Arnitel thermoplastic copolyester (TPC) foaming grades for the production of high-performance athletic shoe midsoles, enabling performance improvements and compatibility with different foaming technologies, as well as bio-based alternatives.
  • Xytron PPS solutions for household appliances, enabling safer and longer-lasting applications such as components for coffee machines, water heaters, air fryers, and hair dryers.

Bio- and recycled-based solutions

  • Envalior aims to offer a full range of sustainable alternatives across its portfolio by 2030, and many innovative materials will be on display – made from bio- and recycled-based sources such as used fishing nets, cooking oil, and industrial glass fiber waste.
  • Key solutions include Envalior’s PA6 product range, made with circular and bio-circular caprolactam, and its bio-based Stanyl PA46 material, which is certified according to the ISCC PLUS mass balance method.
  • A range of PFAS-free materials to help ensure future regulatory compliance and improve consumer safety while maintaining exceptional mechanical properties.

Engineering Services

  • Envalior will launch its full suite of integrated Engineering Services, enabling customers to save time, reduce risk, and increase cost-efficiency through a unique combination of materials science, deep application expertise, CAE modeling capabilities, and advanced AI-powered tools.

www.envalior.com

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Leadership Transition at EUROMAP: Tobias Baur and Alessandro Grassi Appointed President and Vice President

Leadership Transition at EUROMAP: Tobias Baur and Alessandro Grassi Appointed President and Vice President

On the occasion of the EUROMAP General Assembly held in Stuttgart, Germany, the European plastics and rubber machinery manufacturers have elected new leadership to guide the industry through a period of significant transition. Tobias Baur, Chief Sales Officer of the German injection moulding specialist ARBURG GmbH & Co KG, has been named the new President of EUROMAP, the European umbrella organization representing plastics and rubber machinery manufacturers. Joining him is Alessandro Grassi, Shareholder and CEO of the Italian temperature control equipment manufacturer FRIGOSYSTEM S.R.L., who will serve as Vice President. Together, they succeed Luciano Anceschi of TRIA S.p.A. and Michael Baumeister of the Brückner Group, both of whom retired from their roles last year.

Thorsten Kühmann, Secretary General of EUROMAP, Tobias Baur, EUROMAP President, and Alessandro Grassi EUROMAP Vice President

This leadership shift occurs at a particularly pivotal moment, as Europe and its plastics sector face an intricate situation defined by growing environmental restrictions, international competition, and the pressing necessity of moving toward a circular economy. The new presidency underscores the need for increased cooperation throughout the industry on a European scale. According to them, successful transition in the industry depends not only on ambitious initiatives but also on full involvement of all parties. A concerted effort will be central in making sure that transformation towards a more circular and sustainable plastics economy becomes both effective and inclusive.

Under the guidance of Baur and Grassi, EUROMAP plans to continue advancing key initiatives such as standardization through EUROMAP standards, the improvement of data collection and exchange systems, and stronger trade fair cooperation. These efforts are designed to promote innovation, efficiency, and global competitiveness across the European plastics machinery sector. The new leadership is committed to consistently building on the successful work accomplished in recent years, ensuring continuity while fostering progress.

EUROMAP also took the opportunity to express its deep gratitude to Luciano Anceschi, who has played a pivotal role in shaping the association’s direction over the past two decades—first as Vice President and then, for the last 13 years, as President. Anceschi was recognized for his steadfast leadership, his clear focus on the priorities of European machinery manufacturers, and his enthusiasm for pursuing common goals. His legacy includes significant strides in aligning the industry with evolving technical standards, international collaboration, and strategic planning.

With Tobias Baur and Alessandro Grassi starting their presidency, they have rich industry experience and leadership knowledge to share. Their election marks a welcome move to further entrench EUROMAP’s position as a leader in spearheading the European plastics and rubber machinery industry into an age of technological innovation and eco-friendliness. The organization sends its warmest wishes to the new presidency for continued prosperity and firm leadership in the coming years.

https://www.euromap.org/

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Kisuma Launches Setogem RD Combining High Nucleation with Effective Acid Scavenging for PP

Kisuma Launches Setogem RD Combining High Nucleation with Effective Acid Scavenging for PP

A number of new additive solutions have been introduced by Kisuma Chemicals, a world leader in magnesium-based additives, with the goal of broadening the company’s diverse product line and improving the sustainability, performance, and efficiency of plastics. Kisuma will launch Setogem RD, a cutting-edge dual-purpose nucleating and acid scavenging agent for polypropylenes (PP), as part of this significant project.

“We are very proud to offer this unique new molecule to our customers in the plastics industry,” says Samir El Khoury, regional business manager Middle East & Africa and Global Product Line Manager Polyolefin Additives at Kisuma Chemicals. “As a two-in-one product, Setogem RD combines a superior balance of properties in one single environmentally friendly and cost-efficient solution that minimizes the complexity of PP formulations, enables faster processing and maximizes final part quality.”

The excellent nucleation performance of Setogem RD helps resin producers promote and control the formation of crystals within the polymer, which results in PP materials with outstanding stiffness, impact strength and isotropic shrinkage. Moreover, it provides excellent heat deflection temperature and low creep deformation. At the same time, acid scavenging is an integral property of the product’s composition, offering non-migratory performance even atlow use levels. This contributes to a substantial reduction in blooming and migration—critical for medical and food contact applications facing strict regulatory demands—while ensuring corrosion protection for processing equipment and preserving the function of additives essential to long-term polymer stability.

Setogem RD is zinc-free and reduces the need for tallow or palm oil derivatives. It also allows customers to reduce the loading levels compared to other, less sustainable additives, such as talc and sodium benzoate (NaBz), from several kilograms per ton of PP to only 200 or 300 ppm. In addition, the innovative new dual-function molecule has a very low Scope 1 and 2 carbon footprint. For instance, a major customer has initiated the replacement of talc by Setogem RD for one million tons of PP produced per year at one site, eliminating the exposure of employees to talc in their process and resulting in a CO2 emission reduction of over 2 kilotons per year.

Talc contains high amounts of hazardous substances which led the European Chemicals Agency (ECHA) in 2024 to classify it as a health hazard.

Available worldwide, Setogem RD has previously obtained full food contact approvals in the EU, Switzerland, Brazil, and Japan. The FDA is anticipated to approve it by the end of the year.

www.kisuma.com

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New Research: Consumers Confused About Recycling Packaging Even After EPR Introduction

New Research: Consumers Confused About Recycling Packaging Even After EPR Introduction

New research 1 from Aquapak, which specialises in developing high performance, environmentally safe materials to reduce plastic pollution and improve recycling, shows that the majority (70%) of British consumers admit they are confused by what packaging can and can’t be recycled.

Just one in five (21%) say they always read the recycling instructions on product packaging; this increases to almost one in three (31%) in the 25 – 34 age group but drops to 17% for those aged 65 and over. However, almost one in ten (9%) say they never bother reading whether the packaging they have bought can be recycled.

The survey also points to a problem with the recycling instructions producers are using on their packaging. Only 10% of Brits say they always find instructions on how to dispose of packaging easy to understand, over half 52% describing them as “sometimes” understandable and just 29% saying they are “often” easy to understand. When asked which every-day packaging is the easiest to dispose of and recycle, over half (53%) stated paper; followed by glass (18%), plastic (13%), mixed materials (9%) and metal (e.g. aluminium) (7%).

The findings highlight the enormous challenge the Government faces when it comes to the 12 million tonnes of packaging waste thrown away in the UK annually 2 , a significant proportion of which is plastic or complex flexible packaging using conventional plastic which is difficult to sort and recycle. To tackle the problem, the Government introduced Extended Producer Responsibility (EPR) on 1 January 2025, which is intended to shift the responsibility from consumers to producers, incentivizing them to create recyclable packaging and providing clearer guidance to consumers, ultimately leading to a more straightforward and less confusing recycling process.

EPR mandates the use of universally understandable labels on packaging, indicating whether an item is recyclable or not, simplifying the process for consumers.  By making producers financially responsible for the collection and recycling of their packaging, EPR encourages them to design products and packaging that are easier to recycle and reuse, reducing the amount of difficult-to- recycle material on the market.  EPR also aims to fund improvements in recycling infrastructure and education, further supporting easier and more efficient recycling practices.

However, Aquapak is calling on the Government to ensure that legislation underpinning the EPR enables producers to use new materials if they are to decrease the total environmental impact of their products by moving away for hard to recycle conventional plastics.

Dr John Williams, Chief Technical Officer at Aquapak, comments: “Our research findings suggest that there is a very long way to go when it comes to making packaging recyclability in the UK easy to understand for the consumer, particularly as so much of it contains hard to recycle plastic material. There needs to be a significant shift away from the status quo for packaging. New legislation should support faster adoption of innovation that is specifically developed to retain packaging functionality, support recyclability and offer safe end of life options if optimal waste management processes are not available.

“We would also argue that if the target of EPR is to ensure that producers actively engage in sustainable practices and decrease the total environmental impact from their products and packaging, we can’t keep using the same tools and materials to fix the problem. Extended responsibility must also mean an extension to include the use of proven new materials to help producers recycle more effectively without compromising the integrity of their products.”

Aquapak has developed a marine-safe, non-toxic polymer technology called Hydropol, which breaks down harmlessly in all existing recycling streams. When used in place of conventional plastic in crisp and snack wrappers it makes unrecyclable packaging fully recyclable because the Hydropol layer is formulated to dissolve or biodegrades completely. If it does escape into the environment, it is easily broken down by micro-organisms without forming harmful microplastics. Nothing is left behind except CO2, water and biomass that can even be used in renewable energy plants. This means that consumers can put packaging and wrappers made with Hydropol in their kerbside collections where it is recycled alongside paper, plastic, metal or food without any risk of contamination, where it disappears without a trace.

Garment bags made with Hydropol present zero end-of-life issues for consumers and brands. They can be disposed of in existing domestic waste streams without contaminating other recyclable products or they can be dissolved immediately in hot water at home without producing dangerous micro-plastics. They also degrade harmlessly on land or in the ocean.

https://www.aquapakpolymers.com/

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Bay Plastics Launches Noise-Free Belt Drive Solution for Feed Rolls Without Gearboxes

Bay Plastics Launches Noise-Free Belt Drive Solution for Feed Rolls Without Gearboxes

A new belt system for driving upper feed rollers (UFR) without a gearbox has been announced by pelletizer provider Bay Plastics Machinery.

The new option can be readily installed on existing pelletizers or purchased with new Bay pelletizers, eliminating the noise and maintenance associated with a gearbox.

The UFR belt drive is designed to be installed on single- and dual-drive pelletizers or retrofitted to existing pelletizers of multiple configurations. Similar to a normal feedroll serpentine, the UFR belt is detensioned for quick pelletizer access when the chamber cover is opened. And, new machinery can be narrower than the width previously required when using a gearbox – in fact, the same width as a standard, non-gearbox design.

To use this system with current pelletizers, customers just have to order new extended- shaft upper and lower feed rolls with a conversion parts kit containing bracketry, belt, idlers and a tensioner; then install the parts and put on the drive belt, explained Bay’s President Jason Forgash.

“Customers will only have to drill and tap a couple of mounting holes to retrofit their existing units, if the holes are not already there” Forgash said. “We’ve been including the mounting holes with every new pelletizer delivered for some time now, the entire conversion only takes a few moments.”

Benefits of Bay’s belt-driven upper feed roll system include:

  • A controlled gap between rolls when running steel upper and lower feed rolls.
  • Greatly improved ease of startup when running a gap between rolls.
  • More consistent pulling force with difficult-to-pull material.

Additionally, operators can run a steel upper feed roll when running high-temperature materials. The system saves money by using readily available components, not costly custom gearbox parts and U-joints – many with lengthy lead times.

https://bayplasticsmachinery.com/

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