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Aduro and Brightlands Enter into Discussions to Partner and Develop Hydrochemolytic Technology for Chemical Recycling of Plastic

Aduro and Brightlands Enter into Discussions to Partner and Develop Hydrochemolytic Technology for Chemical Recycling of Plastic

 Aduro Clean Technologies Inc. A Canadian developer of patented water-based technologies to chemically recycle plastics and transform heavy crude and renewable oils into new-era resources and higher-value fuels, announces a pending partnership with Brightlands Chemelot Campus (“Brightlands”) an international shared innovation community located in Limburg, the Netherlands.

The objective of this partnership is to complete an installation that applies Aduro Hydrochemolytic™ technology (HCT) to demonstrate, on a tons per day scale, the conversion of polyethylene (PE) waste to useful feedstock for chemical processes. Interest in this project by Brightlands is a result of its comprehensive and detailed review of HCT. The review concluded that HCT offers distinct advantages over traditional pyrolysis for bringing PE into the circular economy through chemical recycling to obtain valuable, high-purity products, such as value-added chemicals or feedstock for production of new, virgin PE.

“After reviewing the Aduro technology and interviewing its experts over the past 12 months, we feel the HCT-based solution provides certain benefits compared to alternatives. Therefore, we are very excited about the possibility for advancing this important technology to a commercial scale and establishing it as a valuable solution to the waste plastic problem,” says Eric Appelman, Director of Business Development at the Brightlands Chemelot Campus for Industrial Upscaling.

“Aduro HCT is a valuable addition to the innovative technologies that are being scaled up at Brightlands as part of the Chemelot Circular Hub. It offers benefits due to the low temperature process, high yield, lack of aromatics formation, and ability to use inexpensive feedstocks and catalysts,” adds Lucie Wenmakers, Business Development Manager at Brightlands.

Aduro will provide the technical expertise required to build the pilot plant. Brightlands will host the pilot plant within its Sustainable Processes and Materials ecosystem by providing the physical location, utilities, and services, and it will also provide support to anchor the technology in Europe by facilitating relationships with supply chain, knowledge, and funding partners.

The project represents a natural progression for Aduro following its imminent attainment of the First Milestone. “Achieving the First Milestone requires us to simply show that the Hydrochemolytic™ chemistry, proven for years in small laboratory batch reactors, will also work in the continuous-flow mode needed for commercial systems. Our experience tells us that the operation of HCT in continuous processing should work even better than in batch, giving us great confidence as we progress toward commercialization,” explains Ofer Vicus, CEO of Aduro.

Both Appelman and Vicus agree that, due to the chemical diversity of plastics, a comprehensive strategy for resource recovery from waste plastics will rely on a combination of technologies configured to optimize value in consideration of local and regional factors. Thus, Aduro anticipates the project will progressively expand the application of HCT to also upcycle polypropylene, polystyrene, and other diverse types of plastic, then leverage other technologies as needed to further maximize resource recovery for the circular economy.

https://adurocleantech.com/

SABIC’S PRESENCE AT THE BATTERY SHOW EUROPE 2021 UNDERSCORES DEDICATED APPROACH TO HELP POWER EXCELLENCE IN BATTERIES AND ENERGY STORAGE

SABIC’S PRESENCE AT THE BATTERY SHOW EUROPE 2021 UNDERSCORES DEDICATED APPROACH TO HELP POWER EXCELLENCE IN BATTERIES AND ENERGY STORAGE

STUTTGART, GERMANY, November 30, 2021 – At this year’s Battery Show Europe 2021 from November 30 to December 2 in Stuttgart, Germany, SABIC is calling attention to its dedicated and all-encompassing approach to ‘Powering Excellence in Batteries and Energy Storage’ – across industries from automotive and e-mobility to others who rely on stationary energy storage applications. At Booth 6-651, the company is demonstrating its commitment, expertise and broad portfolio of polymer and specialty technologies to help customers implement safer, more sustainable and economically scalable concepts for more efficient energy storage.

“Most countries on this planet are committed to deliver on carbon neutrality ambitions, so accelerating innovation in batteries – from lead-acid to lithium-ion and fuel cells – is key for the world’s transition to clean energy,” says Bob Maughon, Executive Vice President, Sustainability, Technology & Innovation and Chief Technology and Sustainability Officer at SABIC. “Our drive is to power the energy storage value chain with second-to-none application technology, material engineering, regulatory expertise and one of the most comprehensive and focused thermoplastic offerings in the market.”

SABIC’s exhibit at The Battery Show Europe 2021 will highlight a range of polymer solutions targeted at optimizing all structural battery pack components, while also addressing the vast potential to re-imagine specific battery and energy storage applications with advanced engineering thermoplastics. Key visuals will illustrate the overall cost and performance benefits of plastic-intensive designs in terms of energy density, thermal insulation, flame retardancy, impact and chemical resistance, lightweighting, functional integration and dimensional stability.

One of the most critical issues especially in the performance of batteries for electrical vehicles (EVs) is the prevention of battery fires in thermal run-away situations. SABIC’s wide range of non-halogenated flame retardant (FR) resins can offer unique intumescent and char-forming properties, delivering the potential to stop the propagation of flames in the case of a fire and eliminate the need for additional thermal blankets, such as those required when using metal designs. At the same time, SABIC’s non-halogenated FR resins provide greater design flexibility, significant weight savings – an important feature for supporting the improved driving ranges of EVs – and recyclability to support the circularity of battery materials (see Figure 1).

Winning Value Propositions Across All Industry Segments

Exhibiting side by side, SABIC’s Petrochemicals and Specialties businesses are taking the opportunity of The Battery Show Europe 2021 to demonstrate how their complementing material portfolios and application development support can help manufacturers reduce system cost and speed the time-to-market of safer and more energy-efficient batteries. An additional focus is material solutions for indoor and outdoor EV charging units, a growing need to meet the growth of the EV fleet.

SABIC’s offerings are targeted at all types of battery components for EVs, E-bikes and industrial vehicles (forklifts, caterpillars) as well as EV charging infrastructure and energy storage systems (ESS).

Featured solutions from the Petrochemicals portfolio at the show will include:

  • An industry-first, lightweight plug-in hybrid (PHEV) battery tray cover using non-halogenated FR SABIC® PP compound to meet stringent fire safety requirements while eliminating additional thermal blankets vs. aluminum designs (Figure 2)
  • A prototype of an optimized EV battery pack with novel design solutions and polymers such as STAMAX™ FR resin for up to 12 percent weight savings compared to an existing aluminum EV battery pack
  • A prototype plastic honeycomb structure in XENOY™ HTX resin for battery pack side impact protection, with significant weight and costs savings vs. metals
  • Other prototypes and commercial applications of battery and charger housings using engineering thermoplastic and polypropylene compounds, including STAMAX™ FR solutions
  • 12 x 12-inch plates illustrating the superior fire shielding performance of STAMAX FR resin vs. aluminum when exposed to a flame temperature of 1,000°C over five minutes
  • SABIC’s Everflow joint venture for next-generation vanadium redox flow (VRF) long-duration batteries using SABIC’s polymer grades for key components such as the battery stack, tank and piping, developed and tested with SABIC’s expert team
  • An innovative energy storage system concept based on second-life EV batteries
  • An EV charging connector made from VALOX™ FR resin

Powering a New Generation of Energy Storage Solutions

SABIC’s Specialties business will present its vision of re-imagining battery designs for e-mobility and industrial applications with advanced thermoplastic solutions designed to maximize safety, provide longer product life and support manufacturing scalability. Figure 3 illustrates the total high performance resin approach from the top cover to the bottom enclosure of a typical EV battery package. Several SABIC exhibits will demonstrate this in-depth application and material expertise:

  • New NORYL™ NHP 6011/6012 resins , launched here at The Battery Show Europe 2021, for battery module housings, brackets and frames, with robust flame retardancy and impact resistance
  • ISCC+ certified bio-renewable ULTEM™ resins – with 10 percent lower carbon footprint compared to fossil-based incumbent materials – for use in gaskets and insulation plates of high-performance industrial batteries
  • A plastic/metal hybrid battery crash protection honeycomb prototype using NORYL™ GTX resin for significant weight and cost savings vs. metals
  • Full NORYL™ GTX resin solutions for top covers, corner support plates and other demanding structural battery parts as well as for honeycomb laminate sheet from EconCore for side crash protection of battery units, offering better dimensional stability and lower water absorption compared to honeycomb structures made with currently used thermoplastics
  • Advanced ELCRES™ HTV150 capacitor film, winner of the prestigious R&D 100 Awards, supporting the transition from conventional silicon (Si)-based semiconductors to next-generation, wide-band-gap technologies based on silicon carbide (SiC) to improve the efficiency of inverter modules in EVs
  • Selected pilot and commercial applications with LNP™ copolymers, which deliver low temperature ductility, good flow, flame retardancy and laser weldability; featured examples are a forklift battery side plate in LNP™ CX copolymer blend, a charging plug/connector and battery housings for e-bikes in LNP™ EXL copolymer resins

SABIC’s material and market experts will be available at the show (Booth 6-651) to explain these concepts and applications in greater detail and discuss how the company’s wide range of materials can inspire the value chain to further innovate and optimize the design of batteries and energy storage systems.

Lummus Signs LOI with Phigenesis for Recycling of Waste Plastics to Petrochemical Feedstock Materials

Lummus Signs LOI with Phigenesis for Recycling of Waste Plastics to Petrochemical Feedstock Materials

Lummus Technology, through its Green Circle subsidiary, announced that it has finalized a Letter of Intent (LOI) with Phigenesis, a UK-based company established to deliver ISCC+ certified renewable chemical feedstock for use in existing petrochemical plants to manufacture virgin grade plastics, suitable for all grades of application. 

Under the agreement, Phigenesis will deploy the Lummus New Hope Plastics Pyrolysis Technology for a new chemical recycling facility with a capacity of 150,000 tonnes per annum. This will be the first license of the proven chemical recycling technology in Europe, and at this scale, the first project will significantly increase the current European chemical recycling capacity.

“Lummus has tremendous focus on providing innovative solutions to the marketplace that promote the global energy transition. Our technology for advanced chemical recycling of plastic waste is just one of the many pathways we are deploying to support this global effort,” said Leon de Bruyn, President and Chief Executive Officer of Lummus Technology. “We are extremely proud to support Phigenesis’ overall plan to deliver these units to the European market and thus to make a significant contribution to eliminate plastic waste.”

“Phigenesis is committed to delivering meaningful volume contributions to the circular and low emission economy, using significant quantities of otherwise unrecycled and incinerated waste plastics to produce feedstock for petrochemical facilities to make plastics, displacing virgin materials” Chris Moore, Chief Executive Officer of Phigenesis said. “We are delighted Lummus Technology is partnering with Phigenesis, enabling us to deploy the Lummus New Hope Plastic Pyrolysis Technology at a scale attractive to this evolving market.”

This agreement accelerates Phigenesis’ delivery of European projects, with the first site to be sized at 150,000 tonnes per annum, using proven operating technology. Based on the Lummus New Hope Plastics Pyrolysis process, the new facility will allow for a significant reduction in the carbon emissions compared to plastics waste incineration and virgin polymers production, and will help in the fight against climate change by a direct displacement of oil-derived feedstocks with recycled content. The technology is part of a partnership formed in 2020 between New Hope Energy and Lummus, combining Lummus’ ability to license, scale-up and further develop process technology and New Hope Energy’s operational experience and waste conversion technology.

Green Circle is a leader in commercializing and developing breakthrough solutions to address all the key pillars of the energy transition, including end-of-life waste plastics recycling, production of bio-derived sustainable chemicals and decarbonization strategies for existing and new assets.

Phigenesis has plans for developing five similar sized projects in Europe, including feedstock supply, product sales and delivery of engineering. Phigenesis’ approach to each project prioritizes the use of renewable energies and low emission technologies to ensure a major contribution to net zero is achieved.

 

Skive progress on track for full production capability

Skive progress on track for full production capability

 
Quantafuel released its third quarter report, a quarter focusing on Skive improvements and preparation for the ongoing upgrade work, leading the way to Proof-of-Concept and full production capability around year end. In addition, notable progress has been made on the project pipeline in preparation for roll-out.

“We are pleased to report that the Skive turnaround is on track. We have some exciting weeks ahead of us and once the installation of the new equipment is complete, the plant should be ready for Proof-of-Concept as a key step towards full production capability,” says Quantafuel’s Chief Operating Officer Terje Eiken.

At Kristiansund, Quantafuel is developing a unique plant with combined mechanical and chemical recycling. We are on track with expanding the mechanical line, which will double the sorting capacity from 10,000 tonnes to 20,000 tonnes per year.

Quantafuel is experiencing a strong interest for its products, also from traditional refineries, replacing fossil feeds. The company is well positioned to capitalise on these opportunities based on its process and technology toolbox. Also on the mechanical sorting- and recycling side, we are seeing strongly increasing payments for receiving plastic waste, as well as sales prices significantly above our budgets.

In September, Quantafuel announced its expansion into the UK, adding this exciting market to its portfolio of international projects.

Quantafuel’s new CEO Lars Rosenløv joined the company on 1st November. Rosenløv has spent most of his 30-year career at Equinor ASA where he has held executive positions in delivering and operating complex international refineries and petrochemical plants.

“I am thrilled to be part of the Quantafuel-family. I have already visited Skive and I believe this is the right time to start preparing for the next chapter for this fantastic company, transitioning from a start-up to an international industrial player together with my colleagues,” says Rosenløv, who has headed up the biggest industrial sites in Norway for several years.

 
Quantafuel published its third quarter 2021 report today with the full financial figures. As of 30 September 2021, Quantafuel had total equity of NOK 1,148 million and a cash position of NOK 379 million.
 

Plastics Testifies On Osha Hazard Communication Standard

Plastics Testifies On Osha Hazard Communication Standard

The Plastics Industry Association (Plastics) is the only organization that supports the entire plastics supply chain, representing nearly one million workers in the $395 billion U.S. industry. Since 1937, PLASTICS has been working to make its members and the industry more globally competitive while advancing recycling and sustainability.

Plastics members are committed to worker and product safety and support increased global harmonization, but cannot fully support OSHA’s proposed updates to its Hazard Communication Standard (HCS). We urge OSHA to consider modifications to better serve its objectives, reduce uncertainty, avoid unintended consequences, and provide adequate time for compliance. We welcome the opportunity to work with OSHA to achieve this.

Plastics Testifies On Osha Hazard Communication Standard

Proposed changes to the scope of hazard classification would require chemical manufacturers to classify chemicals based on the hazards of downstream chemical reactions and reaction products. This is beyond a clarification, shifts responsibility and departs from the current regulatory scheme. If adopted, required changes to safety data sheets (SDSs) could create confusion and overwhelm users of many chemicals with excess warnings irrelevant to their use of that chemical.

While more harmonized, the proposed definition of “combustible dust” is unclear and inconsistent with a preferable National Fire Protection Association definition on which OSHA has relied. OSHA took some steps in the right direction to improve container labeling. Further revisions would improve requirements for small containers, in-plant systems, materials “released for shipment” and labels designed to meet the requirements of multiple jurisdictions. Further protection of confidential ingredients and consideration of batch variability is needed. The proposed rule significantly underestimates the costs and time needed for compliance.

october-2021

For more details: www.plasticsindustry

Xeikon continues on pathway to full digitization of print manufacturing

Xeikon continues on pathway to full digitization of print manufacturing

Xeikon takes another strategic step forward with the announcement of new areas of innovation. The Xeikon vision has always been to offer printers and converters a clear and viable pathway to digital transformation. With its comprehensive portfolio and raft of new and innovative digital printing solutions, Xeikon is now ready to move to the next level. Printers and converters are searching for solutions that will enable them to achieve business growth, provide the highest quality and offer creative products to meet today’s ever-evolving consumer demand. Online ordering has increased the need for automation, high -quality color controls and faster production speeds. Xeikon’s extensive and innovative digital portfolio, in-depth knowledge of digital technology and long -standing experience working with companies that move to digital has positioned them as the world’s go-to advisor for businesses looking to safeguard the future of their print production and manufacturing operations.

Xeikon continues on pathway to full digitization of print manufacturing

Filip Weymans, Vice President of Marketing states: “In the last year, Xeikon has launched several new innovations and products. Now, printers and converters are truly able to see our vision materializing and what that can mean for them. The careful build and structure of our portfolio is about to bear fruit, and we are now ready to present even more exciting innovations that will open up a way toward a digital future and ‘lights out’ production and manufacturing.”

 

Xeikon Cheetah 2.0 dry toner technology: Now cloud-connected with man/machine and machine/machine interfaces where the machines are in constant communication with each other , driving and monitoring print jobs with full automation. Earlier this year, Xeikon introduced two new models: the CX30 and the CX50 entry level dry-toner presses. Important to note that with each cloud-connected solution, operators can monitor print manufacturing from anywhere on the shop floor by viewing the interfaces/dashboards 24/7 on a smartphone or any other device.

A fundamental and key component of the workflow is Xeikon’s X-800 Digital Front End (DFE). The X-800 unifies every facet of Xeikon’s digital portfolio. Xeikon is now extending the capabilities of its X-800 workflow even further to expand and enhance the range of possible applications. The label version of the X-800 will now include Xeikon VARI ONE variable data workflow – a true differentiator – and combine it with Panther durable haptic printing and with Xeikon’s FEU (Fusion Embellishment Unit). This truly unique development is set to offer the highest levels of variable imagery available today. With this unique capability, the X-800 will drive both the Panther and the Cheetah series of presses towards digital transformation.

Filip Weymans concludes, “With our latest innovations, printers and converters will be able to address the current and future needs of print buyers and brand owners. Having clear insight into their production environments means they can monitor progress and make quick and flexible decisions on the fly. This is why digitization can be a game changer. When we install the first digital press at a company’s site, we are with that company every step of their growth journey. They quickly realize the productivity, growth and profit benefits of implementing a fully automated digital print manufacturing process. Everyone knows that making changes in a company’s strategy and operations can be difficult. Xeikon stands as the go-to advisor for printers and converters looking to the future for their growth and sustainable profitability.”

For more details: www.xeikon.com

Emsur Saymopack optimizes longevity of sleeve-mounting adapter with rotec Eco Xtra rings

Emsur Saymopack optimizes longevity of sleeve-mounting adapter with rotec Eco Xtra rings

 

Spanish flexible packaging producer Emsur Saymopack has increased their productivity and the lifetime of their adapters with the new rotec Eco Xtra ring from XSYS. This next-generation Eco Bridge technology further improves the durability of the adapters by reducing wear from mounting sleeves.

The rotec line of Sleeves & Adapters from XSYS is under constant development with new innovations introduced to help converters improve press performance and print quality. The Eco Bridge adapter is a patented technology that enables significantly easier sleeve mounting, as well as more efficient compressed air usage. The next evolution of the rotec Eco Bridge maintains these advantages while taking sustainability to the next level. The Eco Xtra is a modified stainless-steel ring that incorporates the revolutionary air supply system of the Eco Bridge, and additionally guards against wear by strengthening the operator-side of the adapter.

The first customer to take advantage of this innovation is Emsur in Spain, who has been testing the Eco Xtra adapter at its Saymopack plant, in Valencia.

“During rough production processes, our adapters were becoming damaged very fast, so we needed to reinforce the operator side. The new ring with the innovative air supply protects the adapter from wear and improves the mounting characteristics quite significantly, as well as the overall lifetime,” says Marcos Gaspar Calatayud, who is responsible for process improvement at Emsur Saymopack.

A division of the Spanish multinational Grupo Lantero, Emsur has more than 900 staff across its nine production plants located in the following eight countries: Spain, France, Poland, Russia, the US, Mexico, Brazil and Argentina. With over 30 years of experience, its packaging solutions are exported worldwide to customers primarily in the food sector, but also in the industrial, agrochemical and pharmaceutical sectors, in more than 60 countries.

The Emsur Saymopack plant is located in Algemesí, just south of Valencia, and specializes in flexible packaging production, with both rotogravure and flexographic printing presses in-house. Like all Emsur facilities, it has obtained the ISO 9001 and 14001 certifications and is committed to sustainability based on food preservation, waste reduction and the development of eco-friendly products. An ambitious investment plan undertaken over the past few years has seen the company expand its printing and converting capabilities to fulfil a large portfolio of products for its customers.

Through the XSYS regional agent, LR Flexo, Emsur Saymopack has enjoyed the benefits of rotec sleeves and adapters for plate-mounting on its wide web flexo presses for more than 10 years. “We have had a great relationship with LR Flexo for many years and we always get the best service,” says Gaspar. “And now with the new Eco Xtra ring, they even developed something designed specifically for our needs. We can now mount our sleeves much faster and speed up the whole process”.

For more details: www.xsysglobal.com

Management Change At Wittmann Battenfeld Spain S.L.

Management Change At Wittmann Battenfeld Spain S.L.

The cooperation between the founder of the Wittmann Group, Dr. Werner Wittmann, and the two Managing Directors Jordi Farres and Merce Margarit goes back all the way to the late 1980s, when the company then trading as Wittmann Kunststoffgeräte GmbH sold flow controllers to the Spanish machine manufacturer Margarit. Later on, Margarit established Deaplast as an independent company responsible for the sale of auxiliary appliances, including flow controllers and temperature controllers from Wittmann.

In 1990, the loose cooperation between Wittmann and Margarit, alias Deaplast, was firmly established by an official agency contract. As a further step, Deaplast was taken over by Wittmann in 1992, and both members of the Deaplast management duo were appointed Managing Directors of the new company Wittmann Robot System S.L. This management team has proved successful to this day, and they have seen innumerable spurts of growth over the many years. These include the continuous growth of Wittmann in the Spanish market, the Group’s extension of its product portfolio, and finally the integration of Battenfeld Iberica. Today’s company, now trading as Wittmann Battenfeld Spain S.L., employs 38 staff members and is also in charge of managing the Technofrias agency for the Portuguese market. With a powerful team of very experienced technical experts, the Spanish market has been and still is being continuously further developed.

Mr. Salvador Gracia was recruited in 2008 to strengthen the team further, and he has earned an excellent reputation as Strategic Financial Manager. Since the middle of 2020, Gracia has been allowed to prepare himself for his new position of Managing Director, and meanwhile he has been getting more involved in the company’s operative business. On 1 October, he will take over a highly motivated, long-established team. Among others, he will be supported by Mr. Yoel Vaca, Sales Director, and Mr. Jorge Molpeceres as Technical Director. Together, they are determined to further advance the growth of the Wittmann Group on the Iberian peninsula.

For more details: www.wittmann-group.com

Toyo Ink Group Issues Its First Integrated Report

Toyo Ink Group Issues Its First Integrated Report

Toyo Ink SC Holdings Co., Ltd., the Tokyo-based parent company of the specialty chemicals manufacturing conglomerate Toyo Ink Group, has released the “Toyo Ink Group Integrated Report 2021,” the first report of its kind for the company. Up to now, the Group had disclosed its financial information through securities reports, financial statements, fact books and financial results briefings, while issuing Corporate Social Responsibility (CSR) reports for highlighting its environmental and CSR-related initiatives. To help all stakeholders gain a deeper understanding of the Group, the company has now combined details on its management plans and business strategy, CSR and value creation initiatives, and other factors in an integrated report. The CSR Report and Fact Book will continue to be issued, although in a slightly altered format.

 

This transition reflects Toyo Ink Group’s commitment to promoting corporate reporting that more clearly shows the correlations between the financial and non-financial aspects of the Group’s operations. To help achieve this end, the content of the Report is based on the framework developed by the International Integrated Reporting Council (IIRC), the Global Reporting Initiative (GRI) guidelines, and the Guidance for Collaborative Value Creation of Japan’s Ministry of Economy, Trade and Industry.

 

 Kazuhito Nakano, Managing Director overseeing CSR initiatives of Toyo Ink SC Holdings remarked: “The shift to integrated reporting was a natural step in this, the first year of our new mid-term management plan called the Scientific Innovation Chain II. We hope the Report helps to provide a clearer picture on how the Group’s management strategy and business activities generate social value, while sustainably driving our corporate value. Through the publication of such reports and proactive corporate disclosure, the Toyo Ink Group is committed to improving communication with all our stakeholders.”

 

For more details: www.schd.toyoinkgroup.com/en/

Teknor Apex Monprene Serves the Pet Toy Market with TPE Series Offering a Broad Range of Performance and Aesthetic Characteristics

Teknor Apex Monprene Serves the Pet Toy Market with TPE Series Offering a Broad Range of Performance and Aesthetic Characteristics

Teknor Apex Company, a privately held firm founded in 1924, is one of the world’s leading custom compounders of plastics. Teknor Apex produces flexible and rigid vinyl, thermoplastic elastomers, nylons, color masterbatches, specialty chemicals, and hoses. The company is headquartered in Pawtucket, RI, U.S.A. and operates thirteen manufacturing facilities worldwide in the United States, Belgium, Germany, China, and Singapore.

 

The latest series is now specifically designed for use in the manufacture of pet products. Monprene CP-16500 series of thermoplastic elastomers (TPEs) are durable and sustainable alternatives to thermoset rubber for dog toys, with a broad range of performance and aesthetic characteristics. This series includes clear, translucent and opaque grades with low, medium and high gloss. All grades exhibit excellent colorability and are easily moldable. This extensive portfolio includes specialty grades that offer improved durability with superior resistance to puncture and tear—ideal for the demanding applications of dog chew toys. In order to help compare the durability of different materials, Teknor Apex designed a “bite resistance” laboratory test to simulate the forceful action of a dog biting a toy. Based on the ASTM test method F1306 for flexible films, the Teknor Apex Bite Resistance test measures the puncture resistance or the force required to penetrate an injection molded specimen. A “Puncture Rating” is assigned to each material based on this force, and uses a scale of 1 to 5, with 5 having the greatest resistance.

 

While the general purpose grades offer an excellent balance of cost and performance, the specialty grades offer superior resistance to puncture, tear, and tear propagation. All materials in this series mold with ease, with excellent flow characteristics. In the case that a pet product manufacturer has unique requirements, Teknor Apex will work with them to customize a Monprene TPE solution.

 

The Monprene CP-16500 series is formulated with only FDA listed ingredients and is not formulated to contain PVC, BPA, latex, phthalates or metals, nor REACH SVHC or Prop 65 listed substances. These grades are also classified and suitable for use in Children’s Toys per the following regulatory standards: Consumer Product Safety Improvement Act (CPSIA), European Product Safety Standard EN 71, and the ASTM International’s Standard Consumer Safety Specification for Toy Safety (F963).

 

Monprene is also recyclable, offering a sustainable alternative to thermoset rubber dog toys. Scrap recovered from any step in the manufacturing process can be re-introduced into the process or used in the production of new parts. Additionally, used chew toys can be recovered, shredded, and recycled into new ones.

 

“The pet industry has been growing for years, especially recently with the rise in pet ownership during the pandemic. As a pet owner, I know what an important part of the family they are. We are excited to be integral parts of creating products that are safe, fulfill the durability promise, and help our partners succeed,” said Hilarie Rubin, Senior Market Manager for Consumer Products. “Made in the USA” Monprene CP-16500 Series are manufactured in several ISO-9001 certified facilities in the USA, but are also manufactured in Singapore and Germany to serve local markets all with strict formulation control and traceability.

 

For more details: www.teknorapex.com