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The World’s First Eco-Friendly Steel All Set For Delivery

The World’s First Eco-Friendly Steel All Set For Delivery

Ssab Special Steels objects to further strengthen its leading position in high-strength steels as well as in related value-added services. The market for high-strength steels has to a large extent been driven by Ssab. Since 2000, Ssab’s shipments have increased by an average of around 8% a year, outperforming the general steel market. Structural growth is generated by manufacturers’ needs for higher productivity and better sustainability performance in machinery and equipment.

 

Ssab has now produced the world’s first fossil-free steel and delivered it to a customer. The trial delivery is an important step on the way to a completely fossil-free value chain for iron- and steelmaking and a milestone in the HYBRIT partnership between Ssab, Lkab and Vattenfall.

 

In July, SSAB Oxelösund rolled the first steel produced using HYBRIT technology, i.e., reduced by 100% fossil-free hydrogen instead of coal and coke, with good results. The steel is now being delivered to the first customer, the Volvo Group.

 

“The first fossil-free steel in the world is not only a breakthrough for Ssab, it represents proof that it’s possible to make the transition and significantly reduce the global carbon footprint of the steel industry. We hope that this will inspire others to also want to speed up the green transition,” says Martin Lindqvist, President and CEO of Ssab.

 

“Industry and especially the steel industry create large emissions but are also an important part of the solution. To drive the transition and become the world’s first fossil-free welfare state, collaboration between business, universities and the public sector is crucial. The work done by Ssab, Lkab and Vattenfall within the framework of HYBRIT drives the development of the entire industry and is an international model”, says Minister of Trade and Industry of Sweden Ibrahim Baylan.

 

“It’s a crucial milestone and an important step towards creating a completely fossil-free value chain from mine to finished steel. We’ve now shown together that it’s possible, and the journey continues. By industrializing this technology in the future and making the transition to the production of sponge iron on an industrial scale, we will enable the steel industry to make the transition. This is the greatest thing we can do together for the climate,” says Jan Moström, President and CEO of Lkab. “It’s very pleasing that the HYBRIT partnership is once more taking an important step forward and that Ssab can now produce the first fossil-free steel and deliver to the customer. This shows how partnerships and collaboration can contribute to reducing emissions and building competitiveness for industries. Electrification is contributing to making fossil-free living possible within one generation,” says Anna Borg, President and CEO of Vattenfall.

Ssab, Lkab and Vattenfall created HYBRIT, Hydrogen Breakthrough Ironmaking Technology, in 2016, with the aim of developing a technology for fossil-free iron- and steelmaking. In June 2021, the three companies were able to showcase the world’s first hydrogen-reduced sponge iron produced at HYBRIT’s pilot plant in Luleå. This first sponge iron has since been used to produce the first steel made with this breakthrough technology.

 

The goal is to deliver fossil-free steel to the market and demonstrate the technology on an industrial scale as early as 2026. Using HYBRIT technology, Ssab has the potential to reduce Sweden’s total carbon dioxide emissions by approximately ten per cent and Finland’s by approximately seven per cent.

 

“We’ll be converting to electric arc furnace in Oxelösund as early as 2025. This is the first production site within Ssab to make the transition, and it means that we’ll already be cutting large amounts of carbon dioxide emissions then. This is a major responsibility, one that we’re proud to shoulder, and it brings great opportunities to the region,” says Johnny Sjöström, Head of Ssab Special Steels Division.

 

Grow shipments by 23% from 1.1 million tons in 2020 to 1.6 million during 2023

Ssab Services is to increase revenue to SEK 4.5 billion during 2023 through a combination of organic growth and acquisitions

 

For more details: www.ssab.com

Partnership Ensures Bottle-To-Bottle Recycling For Green PET Beverage Bottles

Partnership Ensures Bottle-To-Bottle Recycling For Green PET Beverage Bottles

The Dutch recycler Morssinkhof-Rymoplast and the Danish deposit system Dansk Retursystem have exercised their long-lasting collaboration to a new level by extending the existing bottle-to-bottle loop for clear and light blue bottles to include green PET beverage bottles in line with the principle of a circular economy. Due to increasing demand for recycled PET-materials among the European beverage industry ‘ bottle-to-bottle recycling’ is growing in the EU – particularly for the clear and light blue beverage bottles, whereas colored PET bottles are still mainly recycled into non-food applications and therefore no longer available in the food packaging loop. The market for recycled PET-bottle (R-PET) grade is projected to continue to grow. Especially because PET beverage bottles on average must contain 25 percent of recycled plastic in 2025 according to the single-use plastic directive.

 

The directive also states that 77 percent of the plastic beverage bottles sold on the European market must be separately collected and recycled. For several years Dansk Retursystem has supplied Morssinkhof-Rymoplast with bales of high-quality PET bottles from the Danish market to be recycled in a closed-loop into new bottles. ‘We continuously strive to strengthen our common goal of ensuring that as many of the collected bottles as possible find use in the production of new bottles for beverages. Morssinkhof-Rymoplast is therefore happy to announce that we now have managed to establish a bottle-to-bottle loop for not only the clear bottles but also for all the green bottles that we receive and recycle from the Danish market’, CEO Stefan Morssinkhof says The closed-loop for green beverage bottles will contribute positively to the quantities of R-PET material for beverages in EU and to the possibility of meeting the obligations set out in the directive. In Denmark, all plastic beverage bottles for beers, soft drinks, mineral water, juice, iced tea, and alcoholic soft drinks are covered by the national deposit system operated by Dansk Retursystem that last year achieved a historically high return rate. ’96 percent of plastic bottles with deposits were returned by the Danish consumers in 2020.

 

The vast majority was clear and slightly light blue PET bottles, while the green PET bottles dominated the share of colored bottles. Since we work hard to achieve bottle-to-bottle recycling for as many items as possible, we appreciate our joint effort in this field’, says Vice president and Director of circular economy at Dansk Retursystem Heidi Schütt Larsen. The next step in the collaboration between the two companies is to ensure bottle-to-bottle recycling for the dark blue bottles. 

 

For more details: www.morssinkhofplastics.nl

A Trio Joint Pet Recycling Operations In Romania By Alpla, Ecohelp And Upt

A Trio Joint Pet Recycling Operations In Romania By Alpla, Ecohelp And Upt

The three partners contribute different areas of expertise to the joint venture. While Alpla acts as a recycling specialist and a preform and bottle manufacturer, Ecohelp supplies base material in the form of PET flakes that will go through an extrusion process to produce high-grade rPET granules. Upt in turn co-owns the rPET Upcycling facility Cumapol Emmen in The Netherlands and specialises in trading plastics and recycled material. The entire amount being invested in the plant and the associated building and infrastructure comes to roughly €7.5 million. The plant expansion will create 15 new jobs at the site in Targu Mures. The recycled PET will come from PET bottles collected from household waste and will be used to manufacture new bottles.

The Alpla Group, the global packaging solutions and recycling specialist, is investing in the construction of a recycling plant in Targu Mures, Romania as part of a joint venture with its partners. The plastic granulate recycled there in the future will come from PET collected from household waste and will be used to manufacture new PET bottles.

By establishing a joint venture called PET Recycling Team Targu Mures, Alpla and companies Ecohelp and Upt are investing in the construction of a recycling plant for PET.

By creating the planned PET Recycling Team Targu Mures joint venture, Alpla and companies Ecohelp SRL (Romania) and United Polymer Trading AG (Switzerland) are each investing equally in the installation of an extrusion line to recycle post-consumer PET bottles at the Romanian partner’s site. They aim to produce 15,000 tonnes of food-grade post-consumer recycled PET (rPET) each year. The rPET granulate will then be used to manufacture new preforms and bottles, to strengthen the local materials cycle within the Central and South-Eastern Europe region.

For more details: www.alpla.com/en

Technipaq Partners With Du Pont Tyvek And Freepoint Eco Systems To Reduce And Recycle Medical Packaging Waste

Technipaq Partners With Du Pont Tyvek And Freepoint Eco Systems To Reduce And Recycle Medical Packaging Waste

Technipaq Inc, a manufacturer of flexible sterilizable packaging resolutions and Tyvek Authorized Converter, proudly announces a new partnership with DuPont Tyvek and recycling partner Freepoint Eco-Systems, designed to significantly build upon the company’s ongoing sustainability and recycling efforts.

 

Technipaq will be capable to effectively divert its mixed material plastic waste stream, containing Tyvek and other plastic waste, generated during healthcare packaging manufacturing at its Crystal Lake, IL facility, away from landfills and to Freepoint, where it is recycled for use in the production of new ‘virgin quality plastics and fuels.

 

“DuPont Tyvek has consistently taken a leadership role in forging interdisciplinary partnerships within the global healthcare packaging and manufacturing value chain, which is a frequently important topic for our industry as we collectively seek to achieve more sustainable solutions and create a circular economy,” said Brian Rosenburg, President and CEO, Technipaq. “We are excited and honored to play such a major role in helping make this a reality.”

 

“This represents yet another great multi-stakeholder partnership designed to build a waste-free, ‘closed loop’ healthcare packaging manufacturing environment,” said John Richard, Vice President, DuPont Safety.

 

“The healthcare industry requires a broad spectrum of plastics to manufacture packaging solutions for medical device, diagnostic and pharmaceutical products. Recyclability of healthcare packaging manufacturing waste is an increasingly important topic for the industry as it seeks to achieve sustainable solutions and a circular economy. Bringing a market leader such as Technipaq into this initiative marks a significant, positive step forward for our industry overall,” added Richard.

 

“Freepoint intends to recycle waste plastic that is usually very challenging to recycle and is typically headed for landfill or incineration,” said Kat Doerr, Vice President of Origination, Freepoint Eco-Systems. “By converting plastic waste into reusable products, less oil is required to be extracted from the ground. This results in a more sustainable economy and a healthier planet.”

 

Freepoint aspires to divert 170 million pounds of plastic waste from landfills at each of its facilities on an annual basis—the equivalent of reducing GHG emissions from up to 55,000 cars per facility.

 

Tyvek is mainly made of High-Density Polyethylene (HDPE) and is certified 100% recyclable, making it compatible with existing and emerging (advanced) recycling techniques. Due to its unique combination of properties, Tyvek allows for the facilitation of packaging solutions—such as mono-material structures—that meet the sustainable design guidelines established by industry leaders such as the Healthcare Plastics Recycling Council (HPRC), CEFLEX and RecyClass.

 

For more details: www.technipaq.com

A Supplier Of Sustainable Rigid Packaging Solutions For Consumer Goods Products, Announced That It Has Acquired Gateway Plastics

A Supplier Of Sustainable Rigid Packaging Solutions For Consumer Goods Products, Announced That It Has Acquired Gateway Plastics

The Company is a leading worldwide supplier of dispensing and specialty closures for food, beverage, health care, garden, home, personal care, and beauty products. The Company is also a leading supplier of metal containers in North America and Europe for food and general line products. In addition, the Company is a leading supplier of custom-designed plastic containers for shelf-stable food and personal care products in North America.

 

Silgan Holdings Inc, a supplier of sustainable rigid packaging solutions for consumer goods products, announced that it has acquired Gateway Plastics. This business manufactures and sells dispensing closures and integrated dispensing packaging solutions, such as a combined container and closure or 100% recyclable dispensing beverage pods, to consumer goods product companies primarily for the food and beverage markets. It operates a large, state-of-the-art manufacturing facility in Mequon, Wisconsin, and is projected to generate approximately $150 million in sales and approximately $46 million in adjusted EBITDA for 2021.

 

“The acquisition of Gateway is the most recent example of Silgan deploying our disciplined capital allocation model to create shareholder value. We are excited to add the Gateway team and business to our global Dispensing and Specialty Closures franchise,” said Adam Greenlee, President, and CEO. “Gateway has existing capacity for growth as it is very well capitalized with state-of-the-art equipment and market-leading capabilities and, like Silgan, maintains a relentless focus on meeting the unique needs of its customers. This acquisition further expands our comprehensive product offering in Dispensing and Specialty Closures and provides further growth opportunities with many of our existing and shared customers. In addition, we believe Gateway’s advanced automation platform can be leveraged across much of Silgan’s manufacturing footprint,” concluded Mr. Greenlee.

 

The purchase price for this acquisition was $485 million, subject to customary adjustments including net debt and working capital. With this acquisition, Silgan expects to realize tax benefits having a net present value of approximately $90 million as a result of the step-up in tax basis of the assets from this acquisition. In addition, Silgan expects to realize annual synergies as an outcome of this acquisition of approximately $2 million within 12 months primarily through procurement savings. Silgan funded the purchase price for this acquisition with revolving loan borrowings under its senior secured credit facility.

This acquisition is expected to be slightly accretive to the Company’s earnings in 2021, excluding the impact of required purchase accounting adjustments, with additional accretion expected in 2022.

 

For more details: www.silganholdings.com

Knowde Brings Cutting-Edge Online Buying Experience To Plastic Packaging Materials

Knowde Brings Cutting-Edge Online Buying Experience To Plastic Packaging Materials

All your packaging needs at one place Knowde, various range of Specifiers, converters, compounders, and buyers can now search, filter, collaborate, and request samples, quotes, raw materials to compounded products.

 

For the packaging segment, Knowde’s plastics have a wide array of vinyl polymers, polyolefin, polyamides, styrenics, polyesters and copolyesters, pigments, and colorants from hundreds of the industry’s top producers, including DuPont, Mitsubishi Chemical, AdvanSix, Sasol, Invista, and Vynova.

 

“From protecting the food that we eat to creating tamper-proof safeguards for medical and pharmaceutical applications, plastic packaging materials play a vital role in the production of the bottles, bags, shrink wrap, stretch film, blister packs and clamshells that consumers use every day,” said Dan Haas, Chief Commercial Officer at Knowde. “Plastic packaging is often considered to be the most recyclable, sustainable alternative among packaging material options.”

 

Now users can unlock and explore materials by chemistry application, function, technical properties, and much more. Additionally, Knowde Concierge provides access to expert advice and insight on all manufacturer, brand, and product pages, and ensures prompt replies to inquiries. Signup is free for R&D and procurement professionals.

 

“From protecting the food that we eat to creating tamper-proof safeguards for medical and pharmaceutical applications, plastic packaging materials play a vital role in the production of the bottles, bags, shrink wrap, stretch film, blister packs and clamshells that consumers use every day. Plastic packaging is often considered to be the most recyclable, sustainable alternative among packaging material options.”Dan Haas, Chief Commercial Officer at Knowde.

 

For more details: www.knowde.com

The Biggest Revolution Has Come Into Light When Csir Has Developed A Biodegradable And Compostable Plastic

The Biggest Revolution Has Come Into Light When Csir Has Developed A Biodegradable And Compostable Plastic

This product can ensure that when plastic end up in landfills, it can bio-degrade within 180days, if bio plastic product is combined with organic waste it can decompose within 90 days with no toxic remains.

Bio plastics are a comparatively new field within the South African plastics industry. As an outcome, landfills overflow with plastic bags and products from the household waste process. The development is a significant milestone for the Csir in working towards environmental sustainability and a green economy for South Africa.

“Our bioplastic technology is based on the use of biopolymers and agricultural waste by-products such as starch, cellulose and glycerol. Through smart use of additives, we have created unique formulations to modify the properties through a melt-processing technique. This has resulted in pellets which can be blown into films for carrier bags, kitchen waste bags, mulch films and packaging films, as well as rigid cutlery products,” says Csir senior researcher Dr Sudhakar Muniyasamy.

“Our technology has been validated at an industrial manufacturing facility, and the pilot scale-testing for the production of the pellets and industrial-scale conversion process has been done for a specific product line, “by Muniyasamy.

This can be a booster for the agricultural sector, medical and hospitality industries. Who have been waiting for green method of packaging, the market had been using petroleum based chemicals for 90%of its packaging, which is not a good produce for environment.

Csir is now working towards licensing the technology as part of the commercialization process.

For more details: www.csir.co.za

Alpla Takes Over Spanish Bottle Manufacturer Plastisax

Alpla Takes Over Spanish Bottle Manufacturer Plastisax

With the purchase of the Spanish bottle manufacturer Plastisax S.L. based in the province of Alicante, Alpla is consolidating its market position in eastern Spain and expanding its production capacities mainly for packaging solutions made from plastic HDPE (high-density polyethylene). A smaller product area also includes bottles made of PET (polyethylene terephthalate). EBM (extrusion blow moulding) and SBM (stretch blow moulding) are used as production technologies. The company has 58 employees who will be taken over by Alpla.

Marc de Voogd, General Manager France & Iberia at Alpla, says: ‘With the integration of Plastisax into our group, we are expanding our customer base and improving our geographical footprint to serve our regionally based customers even better. With the new location near Alicante, we are now very well positioned along the Mediterranean coast in addition to the existing plants near Barcelona and Valencia.’

Alpla plans to increasingly manufacture products with a high proportion of post-consumer recycling material (PCR) in the new plant. ‘Plastisax already offers its customers sustainable packaging made from recycled HDPE and recycled PET as well as bio-based PE. Alpla has significant experience in these fields and can provide recycled material from its plants,’ de Voogd says of the resulting synergies. In autumn 2019, Alpla bought two HDPE recycling companies near Barcelona and Valladolid. They ensure the supply of the production facilities in the region with PCR and contribute to strengthening the local bottle-to-bottle circular economy cycle.

For more details: www.alpla.com/en

New Flavors Of Aroma-Can Drop-In By Airnov Healthcare Packaging

New Flavors Of Aroma-Can Drop-In By Airnov Healthcare Packaging

Airnov Healthcare Packaging, a global leader in controlled atmosphere packaging, has expanded its range of Aroma-Can products to incorporate a wider range of flavors and scents.

 

Strawberry and Mint flavors join core range alongside orange, lemon and vanilla

Aroma-Can improves the user experience in a variety of food/vitamin and nutraceutical products by masking or enhancing scents

New flavors become part of Airnov’s standard offering, with ability to create new flavors to meet customer demands

 

Aroma-Can with two new flavors strawberry and mint has been added to the lineup of products which are injection molded with a specially scented polymer compounded into the resin to release over time.

 

Many nutraceuticals, such as fish oil tablets and valerian root, have inherently off-putting odors that discourage customers from taking the product as prescribed or from re-purchasing. Designed to drop into packaging, Aroma-Can emit a pleasant aroma made to mask unwanted odors typically found in some herbal and nutraceutical products. They are also used to enhance the customer experience and brand appeal by adding an associated aroma to vitamins, probiotics, and other dietary supplements.

 

Nicolas Martinez, Global Product Manager at Airnov, commented: “What started as a niche product has exploded thanks to nutraceutical brand owners responding to consumers focusing more on their health and our ability to deliver new, tailored scents to the market in an easily automatable package?”

 

The new flavors join the existing core variety of orange, lemon, and vanilla, with Airnov also able to create new, custom scents to meet custom products.

 

For more details: www.airnov-healthcare.com/products/Aroma-Can

Mir Launches Two Powerful Autonomous Mobile Robots To Optimize All Logistics

Mir Launches Two Powerful Autonomous Mobile Robots To Optimize All Logistics

Mobile Industrial Robots (Mir), the global marketer in autonomous mobile robots (AMRs), now launched its most powerful robots for transporting pallets and other bulky items around manufacturing facilities, warehouses and logistics centers. The MiR600 and MiR1350 robots, which can lift up to 600 kg (1322 pounds) and 1350 kg (2976 pounds), respectively, are designed to safely and efficiently operate material handling tasks in challenging industrial environments.

 

First IP52-rated AMRs to tolerate common environmental challenges

 

The industrial and protected MiR600 and MiR1350 are the market’s first Ingress Protection52-rated autonomous mobile robots, which mean their components are protected and can tolerate dust and water drops.

 

“With AMRs increasingly integrated into core productions, downtime is not an option,” Nielsen said. “Our new AMRs are industry grade and constructed for a long lifetime with easy serviceability thanks to components and cables that are industrial and easy to access.”

 

The larger MiR600 and MiR1350 are ideal for autonomously transporting heavy loads of materials and goods in:

 

loading bays

production and assembly areas

warehouses

material delivery areas

 

Like Mir’s other AMRs (MiR100, MiR200, MiR250, MiR500 and MiR1000), the MIR600 and MIR1350 navigate smoothly and safely among people and other transport equipment in dynamic surroundings. Sensors, 3D cameras and the latest laser scanning technology ensure 360-degree vision for precise and safe navigation and operations. The new AMRs are designed to comply with the industry’s latest safety standards, e.g. ISO 3691-4.

 

“Many companies now integrate our mobile robots as an alternative to manned forklifts, which can be expensive to staff and dangerous to operate,” Neilsen said. “The streamlined transport provided by AMRs frees employees to carry out more value-creating activities and support processes in production while they increase shop floor safety.”

 

While many companies ask for adaptable robot platforms, others request out-of-the-box solutions that can be used in multiple types of workflows or diverse customer sites. To ease implementation, Mir offers a number of lift top modules for the MiR600 and MiR1350. These top modules enable the AMRs to pick up and drop off pallets and carts for easy integration and scalability throughout the entire value chain.

 

For more details: www.mobile-industrial-robots.com