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Lg Chem Invests 2.6 Trillion Korean Won In High Value-Add Eco-Friendly Materials

Lg Chem Invests 2.6 Trillion Korean Won In High Value-Add Eco-Friendly Materials

On the 19th, Lg Chem announced that it will invest a total of 2.6 trillion Korean won by 2028 to build a total of 10 plants, including biodegradable Pbat and PoE for solar film, at its Daesan Complex in Chungnam Province.

 

Pbat (Poly Butylene Adipate-co-Terephthalate): Product that breaks down rapidly in nature through oxygen, heat, light, and enzymatic reactions. It is used in agricultural and disposable films, etc.

 

POE (Poly Olefin Elastomer): High value-added synthetic resin with both rubber and plastic properties using Lg Chem’s unique metallocene catalyst. Used in solar films, automobile bumper material, shock-absorbent layer for shoes, electric wire and cable covering material, etc.

 

With the construction of Pbat and Poe plants this year Lg Chem plans to produce the Daesan Complex as a mecca for ESG-based businesses, from bio-based raw material production to eco-friendly materials, waste plastic recycling, and greenhouse gas reduction by 2028.

 

Both plants aim for commercial production in 2024. The resulting increase in sales is expected to exceed 470 billion Korean won per year.

 

Beginning construction within this year, the Pbat plant will build with an annual capacity of 50,000 tons and the POE plant with an annual capacity of 100,000 tons.

 

At the signing ceremony, Chungnam Governor Seung-jo Yang said, “Lg Chem will grow larger and further develop here in Chungnam. We will actively carry out more business-friendly policies so that companies and regions can mutually develop together.”

 

Hak Cheol Shin, Chief Executive Officer of Lg Chem, stated that “This investment agreement is a part of the sustainable growth strategy and a signal to announce the full-fledged scale-up of the eco-friendly material business.”

 

Furthermore, he added, “We will not only strengthen our long-standing partnership with Chungnam Province and Seosan City but also raise the level of cooperation one step further to grow together toward a sustainable future.”

 

The final purpose of Lg chem is to stay recognized as the market leader, in business accomplishment as well as in management methods decent management and code of conduct to enable the ability development and fair competition.

 

For more details: www.lgchem.com

Xaloy Names New Sales Agent In India

Xaloy Names New Sales Agent In India

Founded in 1929, Xaloy Llc is a global leader in high-performance machinery components and equipment for the plastics industry. Xaloy has one of the largest screws and barrels design portfolios, world-class manufacturing capabilities, and a global sales and customer support team. Xaloy’s deep technological and engineering expertise has helped improve quality and throughput for plastics processors. Among the company’s accomplishments is inventing the first tungsten carbide barrel to withstand extreme wear and corrosive environments. Xaloy has manufacturing plants in the United States and Thailand, a sales office in Germany, and a network of sales agents around the globe.

Xaloy, a leading manufacturer of plasticizing components for injection and extrusion machinery for the global plastic processing industry, has named InjEx Machines Llp as its agent in India for Xaloy screws, barrels, and front-end components. Mrunal Sanghvi is the founder of InjEx Machines Llp, located in Ahmedabad, India, a hub for the manufacturing of plastic processing machinery.

“Mrunal has been serving the plastic industry in India for the past 30 years, and he was previously responsible for the Xaloy core components product line for 15 years when Xaloy was part of Nordson Corporation,” said Chew Yew Kwong, Managing Director of Xaloy Asia (Thailand) Ltd. Before founding InjEx Machines, Sanghvi worked with Kloeckner Windsor India Pvt. Ltd., Mamata Marketing Services, Mamata Brampton Engineering, Xaloy Asia (Thailand) Ltd., and Nordson Corp., with responsibilities that included managing design activities, production, after-sales support, and sales Activities. Mrunal holds a bachelor’s degree in plastic technology from the L.D. College of Engineering, The Gujarat University. He conducts honorary lectures for the university. He currently also serves as chairman of the Ahmedabad chapter of the Indian Plastics Institute (IPI), a non-profitable body of more than 2,500 professionals in the Indian plastics industry. IPI is a founding member of the Plast India Foundation.

For more details: www.xaloy.com

The “Appropriate Technology” Approach At Its Best!

The “Appropriate Technology” Approach At Its Best!

The ramping up of the Extrusion Coating & Lamination Line to speed of 360mpm at the hands of Mr. Pranav Bhalara came as quite astonishment and the line run as smooth as ever. The machine is equipped with winders suitable for reel diameters of 1000 mm and reel weights of 1000 kgs and specially designed for automatic splicing at max. The production speed of 350 mpm.Infeed web tension is precisely controlled by a servo motor. Gravure coating and the drying hoods are designed to ensure the highest efficiency with the least energy consumption. Two extruders mounted on a platform are with 3 axis movement.

 

The automatic die from Cloeren, the USA working in synch with the beta density sensor established the base ‘grams per square m (gsm)’ of the laminate variation across the width. This ultimately controls the cost of packaging. Yet another example of successful integration by Rajoo of another bought-out system with the main equipment.When it comes to automatic dies, the source from the best in the world.

 

The machine is installed with ReLEX 4.0 technology, which gives real-time data on production speeds, output levels, productivity, set-up times, downtime for preventative maintenance and repairs with exclusive access.

 

Lamex – A outcome of an unbeatable blend of technology and engineering of Rajoo (the leaders in extrusion) and Kohli (the leaders in web handling) with this amalgamation, Rajoo offers “appropriate technology” to the industry. The success of this trailblazing endeavor demonstrates the company’s versatility in innovation, whether in a product, Technology, or, in this case, approaches.

 

For more details: www.rajoo.com

Moog Extends Its Electrohydrostatic Actuation Systems Family With The Compact Version

Moog Extends Its Electrohydrostatic Actuation Systems Family With The Compact Version

Moog Industrial Group, a division of Moog Inc., (Nyse: Mog.A And Mog.B), is adding a new system to the Electrohydrostatic Actuation System (Eas) product family for industrial machinery The latest model is the Compact Eas, intended for applications requiring high dynamics and power density, which use programmable cycles and demand high levels of accuracy and repeatability. Testing machines for automobile components are one target application. In metalworking, examples include metal pressing, cutting, forming, and bending. Operations involving pressing, punching and cutting other materials, including glass, ceramics, plastics, and leather, will also benefit from its high level of performance.

 

Compact EAS units comprise six elements: a servo motor, internal gear pump, compensation tank, valve block, stop valve, and cylinder. Unlike conventional hydraulic systems, everything on the Compact EAS is integrated; there are no pipes or hoses. Pump output and direction of rotation are controlled by the servo motor, eliminating the need for directional or proportional valves, resulting in a defined linear movement of the cylinder. Forces, speed and position on this linear actuation axis are all freely programmable.

 

The high force capability and force density of all Moog Eas actuation systems provides an attractive alternative to electrohydraulic (Eh) or electromechanical (Em) systems. They are quieter, they use much less oil and less energy, and they have fewer components to maintain.

“The Compact EAS provides users with numerous benefits,” says Harald Branz, Sales Manager Central and Eastern Europe. “The system is highly dynamic, energy-efficient, and requires minimal maintenance. The Compact Eas is easy to configure and integrate into machine systems, providing, significant cost advantages over alternative types of actuation systems.”

 

There are three versions of the new Compact Eas in its standard format:

 

Linear, in which the cylinder is on the same axis as the motor;

Parallel, in which the cylinder is underneath the valve block and moves in the opposite direction;

Orthogonal, where the cylinder is mounted vertically underneath the valve block.

 

There is also a “split” design, in which the cylinder forms its own unit separate from the motor and pump group, without losing any of the advantages of the basic concept.

 

In its standard configuration, the Compact Eas can produce a movement in the cylinder of up to 640 mm/s with a force of up to 500 kN. Customised versions can offer considerably more speed and force. Customers can choose stroke lengths ranging from 50 to 400 mm. Position accuracy is accurate to within 0,01 mm, while position repeatability is down to 0.01 mm.

 

Depending on the required performances, installation interfaces, and work environment, Moog supports the customer in selecting the most appropriate Electrohydrostatic Actuation System (Eas) solution: Customized, Modular or Compact.

 

For more details: www.moog.com

Evosys Increases Efficiency With The Patented Welding Process

Evosys Increases Efficiency With The Patented Welding Process

Evosys Laser GmbH recently started offering a fresh, patented welding process that leads to a significant increase in efficiency. With so-called Advanced Quasi-Simultaneous Welding (Aqw), designated plastics can be processed even more economically.

 

Laser welding of plastics with a modern approach is all ready to join. All the industries are tilting towards laser welding of plastic. The Evosys team of experts is constantly thinking of a modern improvement in the reliability and efficiency of laser welding. With the new, patented Aqw process, this has now been achieved for selected plastics.

 

Various test series have shown that welding times can be significantly reduced in some cases. The manner makes use of the absorption properties of the plastics and consolidates two different wavelengths that are alternately guided over the welding zone in a controllable pattern. Experience with Advanced Quasi-Simultaneous Welding shows an increase in process time compared to the standard process with only one laser source. The new approach can be applied to elements such as PC, but other common plastics are also conceivable in the future.

 

“Our customers can test the process extensively in our Technical Center at any time and use it later for their series production,” quoted by Frank Brunnecker, managing partner of Evosys Laser GmbH.

 

 A new method welding with Evosys Lasers GmbH, a true means of efficiency and convenience. This evolutionary step toward modern laser welding can be so much futuristic. The company offers inspiring and groundbreaking solutions for integration into automation solutions worldwide. A service package ranging from design consulting and sample production in the company’s own Technical Center rounds off the product range. 

 

 

For more details: www.evosys-group.com

The Color Deformation

The Color Deformation

Eth Zurich researchers have established a new type of laminate that changes colour as soon as the material is deformed. This way, the materials researchers can kill two birds with one stone: a lightweight composite material that inspects itself.

 

Researchers from the Complex Materials Group at Eth Zurich, working in collaboration with researchers from the University of Fribourg, have now adopted an approach that has recently garnered attention in materials research: they have created a lightweight material that uses a colour change to indicate internal deformation and thus possible material failure at an early stage. Composed of individual layers, their laminate is translucent, break-resistant, and yet very lightweight.

 

Artificial mother-of-pearl combined with polymer

 

The laminate is composed of alternating layers of a plastic polymer and artificial nacre or mother-of-pearl. The latter is a specialty of the Complex Materials Laboratory and is modeled on the biological example of the mussel shell. It consists of countless glass platelets arranged in parallel, which are compacted, sintered and solidified using a polymeric resin. This makes it extremely hard and break-resistant.

 

The second layer consists of a polymer to which the researchers added an indicator molecule synthesized specifically for this application at the University of Fribourg.

 

Fluorescence indicates overstressed parts

 

“We used fluorescent molecules because you can measure the increase in fluorescence very well and you don’t have to rely on subjective perception,” says Tommaso Magrini, lead author of the study, which was recently published in the journal Acs Applied Materials and Interfaces. The system could also have been set up to produce a colour change that would be directly perceptible from the outside. But: “The perception of colours is subjective and it is difficult to draw conclusions about changes in the material,” Magrini says.

 

With the help of fluorescence, the researchers can now identify overstressed areas within the composite material even before fractures form. This allows early detection of vulnerable areas in a structure before catastrophic failure occurs. One possible application of the novel laminate is in components in the load-bearing structures found in buildings, aircraft or vehicles, where it is essential to detect their failure at an early stage.

 

Though, it remains to be understood whether and how the substantial can be produced on a manufacturing scale. So far, it occurs only at laboratory scale as a proof of impression.

 

For more details: www.ethz.ch

 

 

Erofio Group 3d Prints First Part On Ge Additive Concept Laser M Line

Erofio Group 3d Prints First Part On Ge Additive Concept Laser M Line

Erofio Group – an industrial molding sector and long-standing user of GE Additive’s DMLM laser technology, was selected to test and put the GE Additive Concept Laser M Line through its paces ahead of its commercial readiness later this year.

 

Less than three months since receiving and installing an M Line system at its 6,500m2 mold making facility in Batalha, central Portugal, a team led by Erofio Group’s metal additive manufacturing leader, Luís Santos has successfully 3D-printed its first Mold Core.

 

The Core was manufactured using M300 hot work tool steel – a material often used for the production of injection molding and die-casting tool inserts with conformal cooling, as well as functional components. The Core contains more than eight independent, internal conformal cooling channels, stretching over eight meters in length and between five to eight-millimeter in diameter.

 

Additively manufacturing the part affords the team the design freedom to enable conformal cooling to create a more efficient heat exchange. This improved cooling will increase the overall plastic injection process productivity through decreased cooling cycle time and warpage, and the improvement of the injected plastic part aesthetics.

 

In addition to the benefits of geometric freedom on the design of inner channels, using additive manufacturing has reduced finishing requirements by 90%.

 

Another advantage identified, when compared with conventional manufacturing processes, was a reduction in the total manufacturing time — from powder to mold assembly — by 30%.

Three months from installation to first print.

 

Santos and his team, already experienced users of GE Additive’s Concept Laser M2 system, opted for an existing parameter – already developed for the Concept Laser M2 Series 5 – and made only very minimal changes in order to adapt it for the M Line system.

 

Following remote optimization support from the GE Additive team in Lichtenfels, the part was successfully printed on its first attempt, over a six-day period in May 2021.

 

“We are honored to be part of GE Additive’s thorough commercial readiness process. We’re learning a lot from them and I think it’s safe to say they are learning a lot from us and our first impressions working with the M Line. Having the first part come off our system is a great milestone and we’re looking forward to supporting the wider team as the solution comes to market and beyond,” said Luís Santos, Erofio Group.

 

“We have a solid working relationship with the team at Erofio that goes back well over a decade. As we near a critical phase in commercializing the M LINE system, we specifically sought out a trusted partner to gain early installation experience, data and honest customer feedback,” said Wolfgang Lauer, Concept Laser M Line Product Manager, GE Additive.”

 

“We fully expected the first part to be printed on the M Line to go well.  And when it did there was a rush of excitement felt across the entire team here in Lichtenfels. Work continues here in Germany on the M Line, ahead of the launch, and we will factor in additional feedback from the team at Erofio,” said Jan Siebert, General Manager, laser technologies, GE Additive.

 

“It is critically important that when GE Additive brings new solutions to market, it can tangibly and immediately demonstrate business impact. Our M Line system operates at higher levels of reliability and repeatability, meeting customers’ needs from day one. This is not a science experiment and we are not developing laboratory equipment. Overly ambitious claims and incomplete specifications in other vendors’ product launch announcements only serve to undermine the trust that our wider industry has collectively built in metal additive technology in recent years,” he added.

 

For more details: www.erofio.pt

Modern Technology For The Processing Of Polymers, For Apprenticeship, R&D

Modern Technology For The Processing Of Polymers, For Apprenticeship, R&D

The Nga Group, continuously on the pulse of the time, recognized the great market potential as well as the need of the Indian industry for the latest leading-edge technology at affordable prices – and has founded Nga Plastic Technology Private Limited.

Nga GmbH holds 70 %, Tec science Service Pvt Ltd 30 %

The Austrian Nga GmbH holds 70 % of the Indian company, 30 % are held by Tec science Service Pvt Ltd, an Indian company, which, as a distributor, has been working together with Collin Lab & Pilot Solutions GmbH for more than 30 years.

The leading target of the new company is to provide rising markets with easy-to-handle test and R&D lines in laboratory-scale – based on the well-tried Collin technology, manufactured in India under the brand name “Collin Asia”.

Product portfolio – table-top machines from presses via extruders to pressure filter tests

The first series of machines will be introduced under the sub-brand Easy Line. Easy Line table-top machines are designed for the processing of polymers, for an apprenticeship, research, and development and include presses, extruders, compounders, blown as well as flat film lines, roll mills, and pressure filter tests.

Rajnissh Soodd, new member of team – target market development with direction South East Asia and Africa

In order to perfectly exhaust this potential, Nga decided to take the industry insider Rajnissh Soodd as Country Manager onboard. „From our branch office, besides the Indian market, we can also serve South East Asia and Africa perfectly “, explains Rajnissh Soodd, Country Manager Nga Plastic Technology Private Limited.

„The multilayered cooperation of Rajnissh Soodd with manufacturers of asset goods for the polymer industry for more than two decades and his closeness to different market segments, like compounding, masterbatch or petrochemical industry will help him to understand the dynamic requirements of the industry. And with his expertise, he will effectively position the range of products of Collin Asia in the target market segments. “, says Corné Verstraten.

Rajnissh Soodd is looking quite promising with his work and with years of experience in Nga Plastic Technology Private Limited.

For more details: www.nga.at

New Pet Recycling Facility To Be Constructed By Industry Partnership

New Pet Recycling Facility To Be Constructed By Industry Partnership

Pact Group, Cleanaway, Asahi Beverages and Coca-Cola Europacific Partners (Ccep) have announced they have signed a Memorandum of Understanding (Mou) to form a joint venture that will build and operate a new PET recycling facility.

Under the MOU, the parties intend to come together to provide an industry model for recycling solutions in Australia. This will include the new facility as well as the PET recycling facility currently being built by Pact Group, Cleanaway and Asahi Beverages through Circular Plastics Australia (Pet) in Albury-Wodonga, which is expected to be completed later this year.

The proposed facility will provide a massive boost to Australian recycling by processing raw plastic material collected via Container Deposit Schemes and kerbside recycling. It is expected to process the equivalent of around 1 billion bottles each year to produce over 20,000 tonnes of new recycled PET bottles and food packaging. The facility will use state-of-the-art sorting, washing, decontamination and extrusion technology.

The cross-industry solution combines the complementary expertise of each participant to enhance their individual sustainability goals. Cleanaway will provide available PET through its collection and sorting network, Pact will provide technical and packaging expertise and Ccep, Asahi Beverages and Pact will buy the recycled PET from the facility to use in their respective products. The plant, when fully operational, will be run by Pact.

A decision on the plant’s location is anticipated in the coming months and construction is expected to be complete by 2023.

Ccep and Asahi Beverages, while competitors in the beverage market have, for the purpose of this joint venture, joined with Pact and Cleanaway to increase the production and availability of recycled PET resin in Australia. The parties are proud to work with one another to advance the cause of sustainability and recycling. This proposed plant is an important step forward in creating a local plastics circular economy in Australia. This new self-sustaining industry is expected to create dozens of new jobs during the construction phase and operation of the plant.

In describing the deal, Peter West, Ccep Vice President and General Manager Australia, Pacific and Indonesia said, “This new joint venture will deliver a collaborative cross-industry solution to recycle the material that we use to produce our products. Together we can work towards creating a circular economy for PET within the beverages industry, ensuring that we are using more locally processed recycled content for the production of our bottles in Australia.”

Asahi Beverages Group CEO Robert Iervasi said, “This will be a ground-breaking project that will massively boost PET recycling capacity. It will help transform recycling in Australia by providing a new, local source of high-quality recycled PET. The building of this larger PET plant along with the facility in Albury-Wodonga is a major step towards helping us deliver a truly circular economy for our consumers.”

Cleanaway Chief Operating Officer Brendan Gill said, “This project supports Cleanaway’s Footprint 2025 by ensuring we have the right infrastructure in place to create a domestic circular economy. This PET plastic pelletising facility is a huge win for the environment by creating a high value, recycled raw material from plastics we collect and sort through our network. At Cleanaway our mission is to make a sustainable future possible and we see waste as a resource to achieve that.”

Group CEO and Managing Director from Pact Group, Sanjay Dayal said, “We are delighted to be able to bring a scaled cross-industry solution that solves for the local production of recycled resin. We are proud to have Ccep, Asahi Beverages and Cleanaway as partners creating a local circular economy. This partnership shows the value of a solution that works for industry and consumers. This is completely aligned to Pact’s strategy which is to lead the local circular economy through reuse, recycling, and packaging solutions”.

 

For more details: www.pactgroup.com

The Largest Network Of German And Indian Plastic Industry Located In Europe And Worldwide.

The Largest Network Of German And Indian Plastic Industry Located In Europe And Worldwide.

Gippev encourage their members in both the markets bestowing the advantages and opportunities. Gippev purpose is to put German and Indian groups in the focus of commitment. The Company aim to give India a better title in the German and partly in the European Plastics industry and in return to prevent the well-known hurdles and possible snares for German companies starting a business in India. With a drive to facilitate access to each other both business and personal to learn from and benefit from one another and to build healthy lasting business relationships. With its tools and programs, the organization reacts flexibly to the corresponding developments in the German and Indian plastics industry and their market relationships with specific others as well as their position in global competition. The representation of our mission is being suspicious, come together, learn from each other, get to know various others, take profit from each other, finding ambitious partners, and being victorious in your target market. As a standard platform of its members from Germany and India, the organization shall be the hub in inaugurating an export and expansion-oriented collaboration between the Plastics industry of these both countries.

With the vast range of businesses like Chemical materials manufacturing, Recycling & Bio based materials, Composites & High-Performance materials, Auxiliary, Automation, Tool making / Mold making, Prototyping, Recycling, Injection Moulding, Trading, Packaging, Solar, Pipe / Profile / Cable Extrusion Calendaring, Coating, Filament/tape winding, Supplying industry and many more Gippev have footprint.

The central purpose of the association is to promote the export and cooperation of minute and medium-sized enterprises (Smes) in the plastics industry in Germany and India. As a shared platform of its fragments from Germany and India, the association is to be the linchpin in the initiation of export and expansion–oriented cooperation of the plastics manufacturing of these two countries, but also a platform of rapprochement and mutual exchange between the two cultures, There you will be informed about the tendencies regarding Market & Innovation development in Germany and India shortly.

For more details: www.gippev.org