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ENGEL Backs TH Rosenheim’s Research in Natural Fibre Composites

ENGEL Backs TH Rosenheim’s Research in Natural Fibre Composites

The ENGEL Group, Europe’s leading provider of injection moulding technologies, has provided the Rosenheim University of Applied Sciences with a state-of-the-art injection moulding cell. This system, comprising an ENGEL insert 500V/130 vertical injection moulding machine, an ENGEL infrared oven, and an ENGEL easix KR-10 articulated arm robot, is being used in the university’s teaching and research. There is a particular focus on the processing of thermoplastic, recyclable composites as well as the application of natural fibres.

Composite materials are one of TH Rosenheim’s main areas of study interest. The “Wood-Based Bioeconomy” initiative specifically addresses the manufacturing and processing of novel materials from polypropylene (PP) and cellulose fibers. The created materials can be processed similarly to organosheets because of their similar characteristics. The “ZIM – ReProHybrid” initiative is especially notable for its upcycling strategy, which involves shredding and processing elements from defunct automobile bumpers to create new organosheets. During the injection molding process, these can be back-injected with additional, recycled bumper materials. These initiatives significantly aid in the recycling of plastics and the sustainable use of resources.

“TH Rosenheim plays a significant role in research and development, especially in the development of sustainable injection moulding solutions and new materials,” says Dr.-Ing. Johannes Kilian, Head of Process and Application Technology at the ENGEL Group. “The collaboration is of great importance to us, as the university is not only known for its research strength in the field of plastics processing but also for its practice-oriented education. Our injection moulding cell allows for the integration of innovative technologies and digital solutions directly into teaching, as well as testing a wide range of applications for their recyclability.”

TH Rosenheim is actively engaged in research on sustainable materials, particularly in the area of natural fibres as reinforcement for thermoplastics. Prof. Dr.-Ing. Norbert Müller, Dean of Studies for the degree programs in Plastics Engineering and Sustainable Polymer Technology, emphasizes: “The new facility enables us to conduct practical investigations and further explore the use of sustainable materials in technical applications and in construction. Construction is significant for TH Rosenheim, as it recently acquired the right to award doctorates in ‘Advanced Building Technologies.’ According to Prof. Müller, this is a crucial sector where further research and development are needed for the recycling of materials, and where recyclable material systems based on natural fibre-reinforced plastics offer great potential for innovation. By using fibre reinforcements combined with a polymer matrix, parts can be manufactured through the injection moulding process that are highly strong while being lightweight. These properties are particularly advantageous for structural applications in construction, where stability coupled with light weight is required. The same applies to the production of complex shapes that often cannot be achieved with traditional building materials. This opens up new possibilities for innovative architectural designs.”

Furthermore, digitalisation plays a central role in the research at TH Rosenheim. By utilising ENGEL’s iQ process observer, the university gathers valuable data that, through semantic processing, allows for insights applicable to other uses. This represents a significant step towards machine learning and AI-supported applications in plastics processing. “Digital process monitoring opens up new possibilities for making production processes more efficient and sustainable,” explains Prof. Dr.-Ing. Norbert Müller. TH Rosenheim will continue to expand this area, as the combination of digital technologies with practical projects offers tremendous potential.

In addition to supporting teaching and third-party funded research, the ENGEL production cell is also used for direct R&D collaborations. Companies and institutions collaborating with TH Rosenheim can test technologies and trial new applications using this equipment.

With this partnership, ENGEL takes another step towards fostering the connection between research, education, and industry, and creating sustainable solutions for the future.

www.engelglobal.com

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ERA Strengthens Membership with Gundlach Packaging Group

ERA Strengthens Membership with Gundlach Packaging Group

The European Rotogravure Association (ERA) is proud to welcome Gundlach Packaging Group as its newest member. With a heritage spanning more than 170 years, Gundlach stands as a symbol of enduring excellence and innovation in the global packaging industry. Their membership marks a significant addition to the ERA community, bringing valuable experience, cutting-edge technology, and a strong commitment to sustainable packaging.

Headquartered in Oerlinghausen, Germany, Gundlach Packaging has built a reputation as a premium supplier of high-quality, custom-designed flexible packaging. Their expertise spans across offset, flexographic, and rotogravure printing technologies, positioning them as a versatile and forward-thinking partner for clients in diverse sectors. With more than 400 employees and two state-of-the-art production facilities, Gundlach delivers tailored packaging solutions to major brands in the food, non-food, and tobacco industries across Europe and beyond.

What sets them apart is not only their long-standing tradition of craftsmanship but also their forward-looking vision. Their consistent investment in recyclable materials, energy-efficient processes, and digital technologies underscores a clear commitment to environmental responsibility and operational excellence. These efforts align seamlessly with the ERA’s mission to promote innovation, collaboration, and sustainability in rotogravure printing.

“We are thrilled to welcome Gundlach Packaging to the ERA,” said Stefani Dhami, Head of the European Rotogravure Association. “Their long-standing tradition, combined with forward-thinking sustainability initiatives and technical know-how, will make them a valuable addition to our growing network.”

Their entry into the ERA community strengthens the association’s role as a hub for industry leaders dedicated to shaping the future of rotogravure and packaging at large. With Gundlach on board, the ERA continues to grow not only in numbers but in the collective strength and expertise of its members.

www.era-eu.org

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Emirates Biotech Assigns Samsung E&A to Execute PLA Facility Build

Emirates Biotech Assigns Samsung E&A to Execute PLA Facility Build

For its next Polylactic Acid (PLA) production facility in the United Arab Emirates, Emirates Biotech has chosen Samsung E&A as its contractor. The strategic project, formally known as the Falcon PLA Project, will establish Emirates Biotech’s dedication to environmental responsibility and innovation while delivering a state-of-the-art facility that produces a biodegradable and eco-friendly plastic substitute.

With an unrivalled track record of bringing these innovative but complex industrial projects to fruition, SAMSUNG E&A has been selected as the sole partner for this project. In that role, SAMSUNG E&A will oversee all engineering, procurement, and construction work for the Falcon PLA project, ensuring that it progresses smoothly and aligns with the planned schedule and budget.

The pre-EPC contract, covering the initial phase of the collaboration, was signed on 14 April 2025 at Emirates Biotech’s head office in the UAE.

They recently selected Sulzer as the technology provider for its PLA plant and SAMSUNG E&A will ensure the Sulzer technology and proprietary equipment will be integrated flawlessly into the PLA production facility.

The plant, expected to be operational in early 2028, will be located in the KEZAD free zone in Abu Dhabi, a new industrial area with access to state-of-the-art transportation infrastructure including the deep-sea port of Khalifa.

Marc Verbruggen, CEO of Emirates Biotech, said: “Selecting SAMSUNG E&A as our contractor is another significant step toward making our vision a reality. With their extensive expertise in delivering world-class engineering projects, we are confident that this collaboration will ensure the seamless integration of technology into our PLA production facility. The Falcon PLA Project will not only set new benchmarks for scale and efficiency but will also play a key role in providing industries with a viable, sustainable alternative to fossil-based plastics. As we move closer to construction, we are excited to see our plans take shape and contribute to the global shift toward a circular economy.”

Hong Namkoong, President and CEO of SAMSUNG E&A stated: “With our extensive project experience and advanced design technology, we continue to achieve outstanding results in high-value engineering. We are honored that Emirates Biotech has entrusted us with the Falcon PLA Project, and are fully committed to delivering it successfully. SAMSUNG E&A is honoured to expand its customer base and enter a new market. This achievement strengthens its competitive position for future projects with Emirates Biotech, marking its entry into the growing eco-friendly plastics sector.”

They aim to accelerate the transition from fossil-based plastics to renewable, biodegradable alternatives, ensuring industries worldwide have access to high-performance, environmentally responsible solutions.

https://emiratesbiotech.com/

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Sirmax BioComp Mulching Film Certified Effective in Real-World Conditions

Sirmax BioComp Mulching Film Certified Effective in Real-World Conditions

A study by the University of Turin certifies the effectiveness of Sirmax’s product, which suppresses weeds without releasing microplastics into the soil

The environmentally friendly plastic mulching sheets from Sirmax Group have passed open-field testing in a University of Turin study. The Sirmax Group, which has its headquarters in Cittadella, Padua, is a company that specializes in producing thermoplastic granules for a variety of industries, such as construction, automotive, and electrical and electronics. Entering the agriculture industry, where sustainability is still a difficulty, is a major milestone for the company, which has a strong commitment to sustainable innovation. Removing microplastics from the soil is one of the most pressing problems.

The mulching film is formed of BioComp, a biodegradable substance certified as “Biodegradable Soil” by EN 17033:2018-3. It is frequently used to prevent weed growth in vegetable gardens, orchards, and vineyards. By combining real-world open-field tests with conventional laboratory certifications, Sirmax Group aimed to commercialize this method. In order to verify the prototype, the business collaborated with the University of Turin on a study that compared materials from several producers and examined how biodegradable plastics behaved in agricultural soils. Mulching films were applied to maize fields for a whole year as part of the testing, which was carried out at the university’s experimental site in Carmagnola (Turin). To evaluate their efficacy in a separate scientific environment, researchers tracked their performance and possible effects on output.

At the end of the study period, the results confirmed that their mulching film successfully controlled weed growth throughout the entire crop cycle. Notably, there were no significant differences in yield between mulched corn, chemically weeded corn, and non-mulched corn. Furthermore, soil analyses revealed a decrease in micro-bioplastic concentration over the six months following harvest, indicating a potential for complete biodegradation of the material over time without any adverse effects on the soil. A new round of testing is scheduled for this year to further strengthen these findings.

“This project,” says Alberto Zanon, Head of the BioComp division at Sirmax Group, “was conceived with the goal of providing scientific backing for a product that can genuinely contribute to more responsible management of natural resources in agriculture. It offers an alternative to traditional plastics used in this sector, providing benefits by reducing soil pollution and minimizing the production of waste that is difficult to dispose of. We are proud of the results achieved in this study because it demonstrates that Sirmax can compete in the sector by offering a biodegradable product that meets the performance requirements of its intended application.”

“The work we conducted with four departments at the University of Turin (Agricultural Sciences, Chemistry, Biology, and Veterinary Medicine), in partnership with Sirmax,” explains Francesco Ferrero, scientific lead of the project at the University of Turin, “was aimed at studying the behavior of biodegradable plastics used for mulching corn, with a focus on the recovery of micro-bioplastics (MBP) in the soil, microbial biodiversity, soil functionality, and agronomic performance. The collaboration between Sirmax and the University of Turin serves as an exemplary model of synergy between industry and academic research, dedicated to developing innovative and sustainable solutions.”

www.sirmax.com

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Sustainable Automotive Plastics: Covestro’s Recycled Headlamp Breakthrough

Sustainable Automotive Plastics: Covestro’s Recycled Headlamp Breakthrough

  • PCR polycarbonates from end-of-life headlamps support automotive circularity
  • Commercially available
  • TÜV Rheinland-certified
  • Volkswagen and NIO currently validating the material

Another significant step in completing the loop for automotive materials has been taken with the launch of a new line of post-consumer recycled (PCR) polycarbonates from end-of-life car headlamps by materials company Covestro. These TÜV Rheinland-certified grades, which are now commercially available for new automotive applications, were developed through a collaborative program started by the German federal enterprise GIZ (Deutsche Gesellschaft für International Zusammenarbeit), with Volkswagen and NIO serving as important partners. The grades contain 50% recycled content. The material is already being validated by NIO and Volkswagen for possible usage in upcoming car designs.

“This new line of polycarbonate represents a significant step in supporting the automotive industry’s transformation towards a circular future,” said Lily Wang, Global Head of the Engineering Plastics Business Entity at Covestro. “By offering high-quality PCR materials derived from end-of-life headlamps, we’re enabling our customers to meet increasingly stringent regulatory requirements while contributing to closed-loop recycling of automotive plastics.”

Under this initiative, they have been collaborating with partners, including Chinese recycler Ausell and leading automakers, to establish closed-loop pathways for high-value plastics from end-of-life vehicles (ELVs). This program focuses on strengthening recycling processes and establishing reliable supply chains for high-quality recycled materials from automotive waste streams. Through this partnership, Covestro and its value chain allies have developed practical solutions for collecting and mechanically processing end-of-life headlamps into high-quality PCR grades suitable for a range of automotive applications.

“This partnership underscores the importance of cross-sector collaboration in driving the circular economy forward,” said Martin Hansen, Regional Director of GIZ in East Asia. “By bringing together key industry players, we are not only creating viable solutions for recycling high-value plastics from end-of-life vehicles but also fostering innovation that supports a sustainable, closed-loop material flow in the automotive industry.”

The introduction of these new PCR grades comes at a critical time as the automotive industry, one of the most resource-intensive sectors, faces increasing environmental challenges and regulatory pressures. The EU’s End-of-Life Vehicle Directive, which sets recycling targets, along with China’s Extended Producer Responsibility (EPR) program and growing sustainability requirements in key global markets, are pushing automotive manufacturers worldwide to seek innovative and sustainable material solutions that comply with evolving regulations.

Their new PCR grades meet the high-performance standards required for demanding automotive applications, offering excellent surface quality for superior aesthetics and adhering to strict Vehicle Interior Air Quality (VIAQ) requirements. This combination of sustainable content and premium performance empowers automotive manufacturers to meet both regulatory demands and environmental goals without compromising on product quality.

As part of its broader commitment to sustainability and the circular economy, they continues to expand its portfolio of recycled-content materials. In recent years, the company has introduced PCR polycarbonates with up to 90 percent recycled content, and opened its first dedicated mechanical recycling compounding line for polycarbonates in Shanghai. Last year, it introduced a new range of polycarbonates based on chemically recycled, attributed material from post-consumer waste via mass balance for the first time.

www.covestro.com

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New Shanghai Office Powers ECI Group’s Global Vision

New Shanghai Office Powers ECI Group’s Global Vision

ECI Group, a prominent global provider of engineering services and technology licensor ship for the polyolefins sector, marked the opening of its new Shanghai office. As they continue to grow their licensing and service delivery capabilities, this expansion represents a major turning point for the business.

“We are thrilled to open our new office in Shanghai,” said Joaquin Flores, President and CEO of ECI Group. “China is ECI Group’s most important market. Earlier this week, we agreed a new license that takes our total licensed capacity in China to over one million tonnes of LDPE, EVA, EnBA and other high-value copolymer products since we launched our proprietary technology in 2021. Our new base in Shanghai will allow us to not only provide better support to our licensees in China, but also expand our consultancy services and Professional Technical Services offerings to other operating customers in the region.”

The Grand Launch Ceremony for the office was held on 9th April 2025. Over 90 delegates from petrochemical companies across China, as well as key equipment suppliers and other partners attended the opening event, with speeches and presentations followed by a lunch banquet. Representatives from ECI Group’s ownership and Board of Directors, cut the ribbon to officially open the new office.

“Today marks a significant milestone for our company as we open the doors to our new office,” said Bob Armstrong, Chairman of ECI Group. “This space represents not just a physical expansion, but a testament to our growth, innovation, and commitment to excellence. We are excited to foster collaboration, creativity, and success in this new environment. Together, we will continue to achieve great things and drive our vision forward.”

ECI Group’s new office, located at Building A, Mango Plaza, No. 27 Longai Road, Xuhui District, Shanghai, will provide technology and engineering support services to local customers. ECI Group’s Consultancy Services division will also expand into the Shanghai office, providing specialist consultancy services to the polyolefins sector in China: delivering technology support and plant optimization services to help operators achieve their safety, profitability, and sustainability goals.

www.ecigrouponline.com

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Aquapak Survey Points to Microplastics as Top Packaging Concern in UK

Aquapak Survey Points to Microplastics as Top Packaging Concern in UK

According to new research from Aquapak, a company that specializes in creating high-performing, eco-friendly materials to improve recycling and lessen plastic pollution, 58% of UK consumers say that their top worry regarding the harm plastic does to the environment is the breakdown of plastic into microplastics in the ocean and waterways. When plastic packaging degrades, microscopic plastic particles known as microplastics are created. They may have detrimental impacts on human health as well as the environment.

The study with British shoppers, which explored their attitudes to plastic packaging used by retailers and brands, shows that 12% think that plastics going to landfill is the greatest problem, followed by 9% who think that it is plastic littering and 8% who are most concerned about incineration. A further 7% think that false recycling claims are the main issue and 5% they are most concerned about exporting plastic for recycling.

The research coincides with the publication of analysis by Development Economics 2 , commissioned by sustainable packaging business DS Smith, an International Paper company, which shows that although high street retailers have reduced the use of single use plastic bags, the UK is now the largest individual market for ecommerce plastic delivery bags amongst large European economies. It found that online fashion retailers delivered 941 million plastic bags to UK shoppers last year alone, equating to 2.6 million bags every day, widening the gap between high-street and online retail in efforts to move away from plastic bags.

Projections suggest that if current trends continue, there will be a 40% increase in the number of bags used by 2030, coinciding with the anticipated growth in online fashion sales. This could result in 1.3bn billion plastic delivery bags being sent to UK households annually within the next decade, accumulating to approximately 6.9bn bags over five years. Recycling rates for these bags remain low with only 9% of fashion ecommerce bags being reused or recycled in the UK. Consequently, 91% are destined for landfills or incineration, resulting in the creation of microplastics.

The research showed that consumers are happy to take their own action. More than half (55%) said they would try and stop buying products that use single-use plastic packaging such as garment bags completely over the next 12 months.

Over two thirds of respondents (65%) remain unconvinced that retailers are brands are doing enough to reduce the use of plastic packaging, with only 18% of the view that they are. When asked what they would like UK retailers to do to reduce the impact of the packaging they use on the environment, 59% would like to see plastic replaced with environmentally friendly options, 57% would like more paper-based packaging which can go in kerbside recycling collections, 49% would like the use of conventional plastic stopped completely and 32% would like to see greater use of packaging which can be composted.

Aquapak has spent over ten years developing and testing a scalable alternative to fix the polybag problem for fashion brands. It’s a marine-safe, non-toxic polymer technology called Hydropol, breaks down harmlessly in all existing recycling streams and garment bags made with Hydropol present zero end-of-life issues for consumers and brands. They can be disposed of in existing domestic waste streams without contaminating other recyclable products or they can be dissolved immediately in hot water at home without producing dangerous microplastics. They also degrade harmlessly on land or in the ocean. Crucially for brands and consumers, Hydropol bags perform equally well in use compared to the conventional plastics they’re used to as they are fully transparent, lightweight, tear and puncture resistant so can be collected and reused many times by retailers. Recycling is also possible once the bags are in widespread use.

Aquapak has been helping forward-thinking fashion and retail brands with this new technology, with sustainable fashion brand Finisterre being one of first to switch their garment bags over to the new material. If all brands switched their garment bags to Hydropol, it is estimated that around 25 million tones 3 of conventional, hard-to-recycle packaging could be prevented from entering the environment each year.

N. Brown Group, one of the UK’s largest online fashion retailers are also moving to Hydropol garment bags this year. They estimate that they’ll be able to reduce their plastic use by around 44% once they roll-out the technology to all their own-brand products.

Mark Lapping, Chief Executive Officer of Aquapak, comments: “Our research shows that damaging microplastics formed from used plastic packaging is a big concern for UK shoppers. With the growth of ecommerce, this is an increasing problem and one that must be tackled to protect the planet. We are already working with a number of progressive brands who recognize that the status quo is unsustainable, but also want to meet the demands of consumers who want packaging that is fully recyclable and does not form harmful microplastics after use.”

www.aquapakpolymers.com

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AI and Efficiency: Transforming Quality Assurance Workflows

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AI and Efficiency: Transforming Quality Assurance Workflows

Florian Schwarz, CEO, CAQ AG Factory Systems
Dr.-Ing. habil. Ralf Christoph, Managing Director and Proprietor of Werth Messtechnik

QA aims toward ensuring error-free goods, secure and efficient processes, and reduced material usage. Artificial intelligence (AI) technologies are increasingly assisting QA procedures, such as in terms of automation through closed-loop processes, evaluation of measurement data, and speeding of measuring operations. A panel of experts will address which AI systems are already in use in industry, which are already in existence, and what particular outcomes they are attaining in terms of efficiency and cost-effectiveness as part of the 2025 Control Quality Talks. In the framework of complete automation, it will also be investigated to what degree future AI systems will streamline quality assurance and open the door for error-free goods and procedures.

Distinguished Guests at the Expert Round Table:

Dr. Christian Wojek, Head of AI, Zeiss IQS
Dr.-Ing. Ira Effenberger, Head of Research Department Artificial Intelligence and Machine Vision
Fraunhofer Institute for Manufacturing Engineering and Automation

„The aim of implementing AI should be to create real benefits and to integrate these into the CAQ system in a robust manner that simplifies the daily work of the software users – the focus must be on achieving the necessary maturity for real industrial added value for the masses. I am looking forward to the discussion. “

“AI can be put to good use in measuring technology, for example in order to support equipment operators via chatbots. A further example involves the intelligent optimisation of image quality in image processing or X-ray computer tomography. However, it’s very important to ensure that traceability of measurement results is not jeopardised as a result. AI must not alter measurement results. Utmost care is essential during project development.”

‘With AI, we can enable new applications and rethink workflows in measurement technology!’

Dr. Timo Bernthaler, Managing Director of Matworks GmbH

„The use of artificial intelligence opens up a new dimension in quality assurance. in quality assurance. AI can be used to automate and objectify a large number of testing tasks that previously had to be carried out manually. But it can also be used as an assistance system for recording measurement data, planning measurement sequences or the virtual configuration of optical measurement and inspection systems, AI-based solutions also offer considerable potential for efficient quality assurance. “

„As developers, but also users, of AI-based quality assurance and assessment methods, we know both the challenges,
but also the enormous potential and benefits of these AI tools for our workflows. “

Exhibitors, expert visitors and guests will be able to gain extensive background information and further inspiration from this dialogue, because AI is clearly one of the key technology trends in quality assurance.

https://www.control-messe.de/

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Women in Plastics to Be Celebrated at K 2025 Düsseldorf

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Women in Plastics to Be Celebrated at K 2025 Düsseldorf

Promoting more diversity in the industry, fostering young talents and creating better perspectives: K 2025 in Düsseldorf, as the world’s most relevant trade fair for the plastics and rubber industry, makes a powerful statement with a dedicated event for women. Participants will have the opportunity to learn from others’ experiences and build valuable networks.

Women can help themselves and ultimately the industry as a whole when they network with one another. At the trade show, K 2025 brings together global female industry participants in a focused way. The first-ever event for women in the plastics business will take place here on Sunday, October 12 at 4:00 p.m. under the theme “Women in Plastics.” Plastics Europe Deutschland’s special show, Plastics Shape the Future, will serve as the location. “Like many other sectors the plastics and rubber industry is still predominantly male. In particular, female leaders are still rare. Even though companies benefit from more diversity, fresh impulses and different perspectives not least also in view of the increasing shortage of skilled labour. “Women in Plastics” at K 2025 wants to draw attention to barriers women face but above all move this sector into focus as an attractive workplace,” says Bettina Dempewolf, Head of Communication at PlasticsEurope Deutschland e. V. looking forward to the event.

Stephanie Kalil, Commercial Vice President EMEA Packaging & Specialty Plastics at Dow has been named keynote speaker. She is responsible for developing and driving the P&SP net zero and business growth strategy, particularly Dow’s circularity and decarbonization efforts in the region. Prior to this role, Stephanie Kalil was the Senior Global Business director for the polyethylene business at Dow. Kalil holds a Bachelor in Business Administration with a specialisation in international business from Michigan State University (MSU) and completed the Advanced Management Program at Harvard Business School. She is a passionate advocate for the Women’s Innovation.

(WIN) employee resource group in Dow and promotes greater representation of women in technical and leadership roles.

The agenda of “Women in Plastics” at K 2025 features not only the keynote but also a panel discussion, best-practice examples presented by top-notch female speakers from all over the world as well as the possibility for in-depth, face-to-face networking. “Women in Plastics” will be hosted by Kerstin Sochor, editor-in-chief of “Österreichische Kunststoffzeitschrift”.

Inspiring personalities and role models

All women, the speakers on stage are internationally recognised experts, successful company founders or plastics and rubber industry pioneers. Women visiting the event will have the chance of learning from their personal experiences and career paths, take away valuable tips and exchange on current developments in the plastics and rubber industry.

Promoting diversity and attractivity of the industry

Another central aim of the event is also to inspire women to enter the plastics and rubber industry and promote the wide-ranging professional opportunities it offers to young talents. Since women are often still underrepresented in technical careers and leadership roles promoting these aspects in a targeted manner can make an important contribution to overcoming skilled labour shortages. Measures such as mentoring, networking, positive industry communication, the promotion of equality and attractive working conditions play a central role here.   “Women in Plastics” will be held at K 2025 on 12 October 2025 at 4.00 pm as part of the special show “Plastics shape the Future” in Hall 6.

www.k-online.com

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Greener Toothbrush Manufacturing with ZAHORANSKY’s Retrofitting Option

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Greener Toothbrush Manufacturing with ZAHORANSKY’s Retrofitting Option

Small machine adaptation, big impact for the environment
From now on, toothbrushes can also be produced on the proven ZAHORANSKY Z. ORCA and CUBE machines without the use of metal anchors. Instead, plastic anchors can be used. Existing machinery or new acquisitions only need to be minimally adapted for this. They thus offer their customers the opportunity to further develop their product range in line with current consumer wishes and market trends easily without high investments. In the oral care sector, consumers are also increasingly making their purchasing decisions based on the eco-balance of the products – pure plastic toothbrushes perform better than conventional toothbrushes with a metal anchor. For example, fully recyclable toothbrushes or models where only the brush head needs to be replaced are in vogue. Their aim is to provide manufacturers with technologies with which product innovations can be realized in terms of sustainability. With this aspiration, the EDGE was launched in 2024 – a machine that enables the production of anchorless mono-material toothbrushes with maximum design freedom thanks to an innovative process.

More sustainability, more efficiency, familiar performance 
To be able to produce the so-called mono-material toothbrushes on the ZAHORANSKY Z.ORCA and CUBE machines, only the corresponding assembly needs to be adapted. Instead of the previously used metal anchors, the filaments in the brush head are then fixed with plastic anchors. As the toothbrush body, filaments and anchors are made of plastic, toothbrushes that are no longer used can be easily and completely recycled – a plus for the eco-balance. At the same time, the machines score points with the usual safety and product quality. With a tufting speed of up to 1,200 bundles/min, the same performance is possible as when using metal anchors. The use of plastic anchors can also be interesting in terms of more economical production, as the material price is lower than for the metal version.

www.zahoransky.com

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