Tuesday, June 30, 2026
spot_img
Home Blog Page 45

Altana Expands UV-Curing Resin Manufacturing to Serve U.S. 3D Printing

0

Altana Expands UV-Curing Resin Manufacturing to Serve U.S. 3D Printing

  • Customers benefit from ALTANA’s solution expertise in 3D printing: innovative high-performance materials and flexible production capacities
  • Particular customer proximity for high-quality 3D printing materials, reliable supply chains and short delivery times

UV-curing resin manufacture has been successfully scaled up by ALTANA for industrial additive serial production. At the same time, the company began producing and supplying a medical technology company in the United States with UV-curing resins from the Cubic Ink 3D printing material family.

“The first delivery of our 3D printing resins is on its way to the US West Coast,” explains Dr. Max Röttger, Head of Cubic Ink. “Our customer proximity was crucial to the successful implementation of the project. We are on site and understand the challenges of our customers. This enables us to grow together and quickly develop individual product solutions. This is especially true for innovative technologies such as 3D printing.”

The first high-volume batch of a UV-curing 3D printing resin by Cubic Ink was produced together with their ACTEGA division at its Cinnaminson site (New Jersey). ACTEGA is a leading global supplier of specialty coatings, inks, adhesives and sealants with a focus on the packaging and printing industry and plastic compounds for the healthcare industry.

The successful scaling process is also showing that Cubic Ink customers benefit not only from the high level of solution expertise, but also from their extensive global production capacities. Thanks to state-of-the-art production technology and careful quality control, they are capable of supplying 3D printing materials in the quality and quantity required for industrial additive series production. Customers also benefit from reliable supply chains with short delivery times.

The current scaling of a Cubic Ink material also demonstrates the rapidly increasing expansion of large-volume applications in resin-based 3D printing for additive manufacturing. Due to its comprehensive range of 3D printing materials, Cubic Ink is well positioned for this development. The production range includes the resin-based portfolio for use on all open printing systems, for example: The property profiles of these materials are designed for end-use applications – with a particular focus on aging and chemical resistance. The resins’ low viscosity allows for reliable in-time processing and cost-efficient printing processes for high performance. In addition, depending on the printer and costumer requirements, printing properties and processes can be individually adapted.

Cubic Ink has thus strengthened its position as a manufacturer-independent, system-open material supplier for DLP, LCD and SLA applications, but also in the form of inks for material jetting. In the future, industrial users in the automotive, aerospace and medical industries (audiology, dentistry and orthopedics), in particular will enjoy completely new opportunities for the manufacturing of their products.

www.altana.com

#altana #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#Modernplasticssingapore

3D People Declares the New Norm: Agile, Low-Volume Production

0

3D People Declares the New Norm: Agile, Low-Volume Production

As traditional manufacturing wrestles with global supply chain disruptions, soon to be enforced tariffs, shifting consumer demands, and relentless calls for customization, London-based subcontract 3D printing bureau 3D People is claiming that low-volume production on-demand is no longer a limitation — it’s a strategic advantage.

3D People announce plans to redouble its efforts to cater for low-volume production demands for its customers, a demand that is by no means new, but which reflects the increased orders for fast, flexible, and functional AM parts in batches that traditional manufacturing simply can’t handle efficiently.

With additive manufacturing (AM) increasingly proving its mettle beyond prototyping, they are helping customers break away from costly tooling, rigid MOQs, and sluggish production cycles.

“Companies are waking up to the fact that tooling costs, minimum order quantities, and inflexible design cycles are killing their ability to adapt,” says Sasha Bruml, Co-Founder of 3D People. “That’s where AM shines. Low-volume production on-demand is no longer a compromise — it’s a competitive edge.”

Across a variety of industries and application areas, demand is rising for high-quality, functional end-use parts in small batches — with short lead times and the freedom to iterate. For many, the ability to produce 50 or 500 precision parts without tooling is reshaping how they launch products and serve customers.

“We’ve been running hundreds of low-volume projects across SLS and MJF for years,” says Felix Manley, Co-Founder of 3D People. “Today, however, the demand is becoming unprecedented. It’s not just about cost — it’s about speed, flexibility, and cutting out waste. Customers are rethinking manufacturing from the ground up, and additive is giving them a whole new playbook.”

Far from a fallback option, 3D People position AM as the go-to solution for fast-moving, design-led production where performance, aesthetics, and agility matter more than volume.

With shorter product cycles and tighter feedback loops becoming the norm, the companies thriving in 2025 are the ones that can make parts on-demand, pivot without penalties, and go to market faster than ever.

“This isn’t about hype — it’s about hard truths,” adds Bruml. “The old rules don’t apply anymore. Agile, low-volume manufacturing is here, and it’s levelling the playing field for innovators everywhere.”

They continued focus on streamlining its low-volume production service is a direct response to this industry shift — a bold, practical step that redefines what smart manufacturing can look like today.

www.3dpeople.uk

#3dpeople.uk #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#Modernplasticssingapore

Boost Productivity with HASCO’s Enhanced CAD Libraries

0

Boost Productivity with HASCO’s Enhanced CAD Libraries

With the extension of two databases, HASCO offers its customers time and cost savings through efficient and precise data processing. 

HASCO standard mould units in the Mold Wizard of the Siemens NX auxiliary application

A large number of new HASCO products are now available in the Mold Wizard for Siemens NX. With intelligent standard mould units and innovative features, the system offers tailor-made solutions to meet the demands of modern mouldmaking. The extension enables engineers and designers to work more efficiently and precisely by being able to access a wide range of high-quality components.

A new feature of the Mold Wizard is a tool called “Mold Cost”. It optimises the process of drawing up offers for moulds by simplifying and speeding up the gathering of information and the drawing up of the offer. At present, the process of compiling an offer involves several steps in various systems. With the new tool, mould costs can be efficiently prepared and reports quickly generated, thereby increasing the plannability and saving time. Other features include increased efficiency, fast reporting and improved precision of the mould costs calculation. “Mold Cost” sets a new standard in the mould industry and helps the customer to optimise processes and remain competitive.

HASCO database for standard mould units increased in TopSolid

With HASCO’s standard mould units integrated in TopSolid, highly complex moulds can be efficiently designed and manufactured. The database has been increased by 60% and is automatically updated, which means that access to a larger selection of high-grade components is guaranteed. The automatic update ensures that users are always working with the present information and can benefit from the latest developments.

The enlarged database includes the latest standard mould units, with improved guide elements and high-precision ejector pins. These components increase the reliability of the construction and can be integrated seamlessly into 3D-CAD data. In this way, design processes are optimised and productivity increased.

The integration of the products into the two systems underlines the HASCO commitment to continuously offer forward-looking and reliable solutions that meet the highest standards of the industry.

https://www.hasco.com/

#Hasco #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#Modernplasticssingapore

Packaging Innovation in Focus as XSYS Attends Summit

Packaging Innovation in Focus as XSYS Attends Summit

A leading provider of cutting-edge printing plates, plate processing equipment, and screening software for the flexographic industry, has announced its participation at the Hybrid Fusion Packaging Summit 2025. Held in Amsterdam, the Netherlands, on April 22–25, the event will bring together printing and prepress specialists, along with industry experts, OEM partners, and brand representatives, to explore the latest trends in labels and packaging.

As a silver sponsor, XSYS is joining the Hybrid Software event to share its deep expertise in sustainable, future-focused flexo innovation. The team will be available to discuss the latest automation and connectivity advancements in platemaking using ThermoFlexX and Catena imaging and processing solutions, designed to integrate with existing workflows and MIS/ERP systems. Attendees can also learn about the Catena+ fully automated, end-to-end platemaking line; an innovative touch-free system created for Industry 4.0 manufacturing. Catena+ features ProServX cloud-based, real-time monitoring for proactive maintenance and superior quality control. Supplying detailed plate processing data and individual reports for each job, this new software tool allows decision-makers to optimize OEE in the plate room and maintain high quality standards, while lowering waste and energy consumption.

“The upcoming Hybrid Fusion Packaging Summit in Amsterdam is a fantastic opportunity for XSYS to showcase how our brilliant innovations in prepress are driving flexo forward towards a more digitalized and sustainable future. The summit brings together experts from right across the value chain to share insights and experience as we move towards fully implementing Industry 4.0 principles. It certainly promises to be one of the key events in this year’s packaging industry calendar and we look forward to taking an active role in the conference,” said Bert Eeckhout, Product Manager Prepress Equipment & Software at XSYS.

The large event program, which features 30 interactive sessions, will include 20 speakers debating current trends and challenges in packaging printing. Giving a keynote address, industry analyst Marco Boer will offer an overview of the current state of business in labels and packaging. Meanwhile, they will share its unique value proposition in an introductory TED-style talk and take part in an in-depth roundtable discussion about specific prepress considerations for corrugated and folding carton printing, alongside representatives from Arden Software, AV Flexologic, Koenig & Bauer, and Zünd. Attendees can also network with them in a more informal setting during the evening gala dinners.

https://xsysglobal.com/

#xsysglobal #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#Modernplasticssingapore

Grape Storage Gets an Upgrade at Il Visone Thanks to Tosca

0

Grape Storage Gets an Upgrade at Il Visone Thanks to Tosca

Il Visone, a key player within the Agricoper Italian group specializing in the cultivation and supply of fresh grapes, has partnered with Tosca to address their operational challenges, maintain the quality of the produce during harvesting and storage, and achieve their sustainability goals. By adopting Tosca’s innovative reusable plastic crate solutions, Il Visone has transformed its supply chain, enhancing efficiency, reducing waste, optimizing processes, and reinforcing its commitment to environmental responsibility.

Overcoming Storage and Logistics Challenges – Preserving Freshness

Maintaining the quality and freshness of grapes from harvest to market requires precision and care. Il Visone encountered significant challenges with traditional storage and transportation materials. Cardboard and lightweight plastic packaging often failed under the strain of cold storage conditions, frequently buckling and risking damage to the grapes. Inconsistent packaging also resulted in frequent pallet collapses, causing inefficiencies, safety hazards, and unnecessary waste. Moreover, bulky, non-foldable crates consumed time and resources, restricting logistical capacity.

Seeking a more reliable, efficient, and sustainable solution, Il Visone turned to Tosca for an innovative approach that would ensure consistent quality across its supply chain while streamlining operations.

Tosca’s Reusable Crates: A Game-Changer for Efficiency and Sustainability

They have introduced its reusable, foldable plastic crates, a solution designed to tackle Il Visone’s key challenges while enhancing overall supply chain performance. These crates, which feature pierced holes for airflow, promote optimal air circulation in cold storage, keeping grapes fresh from August to November. Their sturdy, stackable design significantly improves pallet stability, reducing the risk of collapses and ensuring safer and more reliable storage. Additionally, the foldable design allows for more efficient storage and transport, enabling Il Visone to move more crates of grapes per trip, consequently lowering logistical costs and environmental impact.

The switch to their crates has also streamlined Il Visone’s operations from the field to storage. The foldable crates minimize transport back and forth between the fields and packhouses, saving time and reducing emissions. Workers can easily fold and store the empty crates, improving operational efficiency. Additionally, they have customized the crates with Il Visone’s branding, enhancing visibility and traceability within the supply chain, while promoting brand recognition.

A Sustainable Partnership with Growth Potential

Beyond operational efficiency, Il Visone’s transition to their reusable crates seamlessly aligns with its commitment to sustainability. By replacing single-use packaging with durable, washable, and fully reusable crates, the company significantly reduces waste. The enhanced protection offered by their crates also helps to minimize product damage, reducing food waste and ensuring that more grapes arrive at their destination in perfect condition. The stackable and foldable crate design contributes to lower carbon emissions by optimizing transport efficiency, while Il Visone’s in-house washing system further reduces environmental impact by eliminating the need for external cleaning services.

Building on the success of this collaboration, Il Visone is keen to explore new opportunities with Tosca to further enhance its operations. The company is already utilizing their plastic pallets for internal handling and their wood-effect crates for the CRAI retail circuit. Looking ahead, a rental service with Low Bins or similar products may be considered to improve operational efficiencies further.

Reflecting on the partnership, a representative from Il Visone remarked: “Tosca’s reusable plastic crates have simplified our operations and improved efficiency at every stage of our supply chain. From their durability and design to the excellent service provided, Tosca has been an invaluable partner.”

As Il Visone’s operations continue to grow, Tosca remains dedicated to providing innovative solutions that drive operational success while supporting environmental sustainability. This partnership demonstrates the power of innovation and collaboration that can transform supply chain operations, paving the way for a more efficient and sustainable future in fresh produce logistics.

https://www.toscaltd.com/en-gb/

#toscaltd #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#Modernplasticssingapore

Packaging the Future: Circularity and Growth in the CPG Industry

Packaging the Future: Circularity and Growth in the CPG Industry

A 1% increase in recycling rates can reduce approximately 2,000 tons of plastic waste annually in multi-billion bottling applications 1 … Nearly all global consumer package goods (CPG) brands have a goal of 100% recyclable packaging by 2030…Recycled rigid plastics are over 70% less emissions- intensive than their virgin plastic counterparts….

These are just a few of the metrics cited in a new white paper titled “Pressure-sensitive labels and their role in making packaging circular,” commissioned by Avery Dennison, a global materials science and digital identification solutions company. They further report that most CPG growth comes from green brands and shows how pressure-sensitive labels can be part of the solution. It explores the state of packaging sustainability among brand owners, including how future technology innovations can deliver tangible benefits.

“The white paper is a research-based reference document for CPG brands currently making sustainable packaging decisions.” said Ryan Yost, president, Materials Group at Avery Dennison. “CPG companies are facing growing pressure from consumers, retailers, regulators, investors and employees to prioritize the circular economy, and packaging innovations are part of their strategies to meet stakeholder expectations. they provide hard data based on independently conducted interviews with CPGs worldwide, as well as recognized source materials and insights from Avery Dennison teams working with customers, recyclers, legislative bodies and industry associations worldwide where the company operates. We see it as a practical tool for CPGs to address circularity challenges — a new source of research information.”

1 MIT; APR; Sustainable Plastics

Key findings include:

  • Brands are relentlessly pursuing circularity. Nearly all global CPG brands have a goal of 100% recyclable, reusable and compostable packaging by 2030.
  • Sustainable products represented about 31% of CPG’s growth between 2013 and 2023, despite only accounting for approximately 18.5% of CPG’s sustainable market share.
  • Consumers perceive packaging as one of a brand’s most controllable and visible sustainability elements. In fact, approximately 31% of consumers believe that “brands investing in sustainable packaging” is one of the top three ways to address environmental issues.
  • While progress continues to be made in packaging production, use and disposal, global plastic consumption has quadrupled over the past 30 years, accounting for 3.4% of global greenhouse emissions and 350 million tons of waste, 40% of which comes from packaging.
  • Legislation is driving changes in packaging. For example: Packaging and Packaging Waste Regulation (PPWR) in Europe is mandating that packaging is Designed for Recycling (DfR) and that at least 10% of beverage packaging is reusable by 2030.
  • The recycling of packaging and reuse/refill models can make a significant difference. For example, recycled rigid plastics such as PET and HDPE are over 70% less emissions- intensive than their virgin plastic counterparts.
  • A new generation of pressure-sensitive labels has a novel “clean-release” functionality that allows superior and clean separation of the label and inks during the recycling process. This method ensures higher quality recycled materials, which in the case of rigid plastics, like PET and HDPE, allows the upcycling of the reused plastic for the production of new bottles, reducing the need for virgin materials and increasing brands packaging circularity.

https://www.makingpackagingcircular.com.

#makingpackagingcircular #Modernplasticsindia #Pasticsnews
#ModernPlasticsIndiaMagazine #Modernplasticssingapore

Innovative Machinery for Sustainable Plastics Manufacturing

0

Innovative Machinery for Sustainable Plastics Manufacturing

At this year’s Chinaplas (15-18 April 2025, Shenzhen World Exhibition & Convention Center (Bao’an), PR China) Coperion will present key technologies for the entire process chain of processing plastics and recycling at booth 10K25 in hall 10.

Coperion will showcase two extruders that are ideally suited to current challenges in plastics compounding and recycling. The 4th generation STS 75 Mc PLUS twin-screw extruder features an increased specific torque of 13.6 Nm/cm³, enabling it to achieve up to 20% more throughput with significantly higher product quality. A ZSK 58 Mc 18 twin screw extruder with maximum torque for highest throughput demands, especially designed for products with high torque requirement such as engineering plastics, will also be on display. In addition, they will highlight its reliable and highly accurate feeding solutions, including their K-Tron T35 gravimetric feeder paired with a 2415 vacuum receiver for ingredient refill, as well as a C/S-LW- NS 60 single screw feeder from Colormax Systems. A ProRate PLUS-M feeder, part of the new line of robust gravimetric single and twin-screw feeders, will be on display as well. For efficient conveying processes, a CVH 550 high pressure rotary valve and the two-way diverter valve WEK 265 for granulates will also be shown.

For the recycling of plastics Coperion and Herbold Meckesheim collaborate to provide operators with extensive expertise in technology and process solutions. At Chinaplas, they will showcase a virtual 3D recycling installation. Visitors to the booth will have the opportunity to explore key components of the recycling set up, allowing them to observe the technical details of each process step and the high efficiency of each component.

STS Mc PLUS Extruder: Economic and Efficient Solution for Various Applications

Over the years, the STS extruder series has established itself on the market as a quality product for a wide range of extrusion and compounding tasks such as engineering plastics and masterbatch but also cable masses, the recycling of regrind plastics, powder coating, and much more. The extruders are produced at Coperion in Nanjing, China, in accordance with CE guidelines and the highest Coperion standards of quality. They are distinguished by their very attractive price-to-performance ratio.

The STS 75 Mc PLUS presented in the Coperion booth 10K25 is the 4th generation of STS technology and is equipped with a specific torque of 13.6 Nm/cm³ at screw speeds of up to 900 min -1. This advancement allows the compounder to deliver enhanced product quality while increasing throughput by up to 20% across all applications compared to earlier models. Key to this performance boost, alongside process-related modifications, is the optimization of the drive’s key components. The STS 75 Mc PLUS extruder features a high-power motor and a gearbox specifically designed to handle high torque. Proven high-performance materials are used for the screw shafts to ensure effective torque transmission from the gearbox to the screw elements. The higher fill level in the process section is crucial to the improved compound quality achieved by the STS 75 Mc PLUS, as it reduces both shear stress and melt temperature while enhancing mixing behavior. This results in an exceptionally gentle product handling at high throughputs.

ZSK Mc 18 Extruders: Made for Highest Demands

Visitors to the booth can also learn more about the advantages of the renowned ZSK extruder series. These high-performance extruders such as the ZSK 58 Mc¹⁸ on display achieve the highest throughput rates and maximum economic efficiency. The extruder with a specific torque of 18 Nm/cm³ is characterized by its consistently high throughput capacity with first-class product quality. With the assembly in China, Coperion is able to react as fast as possible to customer demand. Customers benefit from local added value, transport and tax savings as well as from shorter delivery times.

Complete Plastics Recycling Plants from a Single Source

Coperion and Herbold Meckesheim realize plants for a wide variety of plastics recycling applications, excelling in their reliability and the high product quality they achieve. From mechanical processing – shredding, washing, separating, drying and agglomerating of plastics – to bulk material handling as well as feeding and extrusion all the way to compounding and pelletizing, such plants cover the entire plastics recycling process chain. Together, Coperion and Herbold Meckesheim offer solutions for different recycling processes such as mechanical recycling of post-industrial and post-consumer waste, chemical recycling, PET recycling or solvent-based recycling.

Especially for recycling of post-consumer recyclate (PCR) or any highly contaminated polymer, Coperion offers the innovative ZSK FilCo filtration compounder that allows filtration and compounding in a single production step. Compared to the two-step production lines that have been the norm until now, Coperion’s ZSK FilCo is distinguished by a markedly more streamlined equipment set-up. Energy consumption and emissions for the extrusion process are reduced by more than 50%.

Robust, Flexible and Precise Feeding Solution: ProRate PLUS

The ProRate PLUS feeder line integrates state-of-the-art European weighing technology and controls, ensuring high accuracy and reliability in loss-in-weight feeding processes. This line meets the growing demand for robust and efficient feeding solutions in the plastics industry. The ProRate PLUS continuous gravimetric feeder line is an economical solution and offers a quick return on investment due to its good price-performance ratio and fast delivery times.

The ProRate PLUS feeder line features a space-saving trapezoidal shape which allows up to six feeders to be easily grouped around an extruder inlet within a 1.5 meter [5 ft] radius. Three single screw feeder models PLUS-S, PLUS-M and PLUS-L along with the PLUS-MT twin screw model cover a wide range of throughputs and bulk materials. ProRate PLUS feeders are capable of handling feed rates from 3.3 up to 4800 dm 3 /h [0.12 up to 400 ft 3 /h], depending on the material. Theoretically, a feeding system with six ProRate PLUS-L feeders can feed up to 28.8 m 3 /h [1017 ft 3 /h] on a footprint of only 7 m 2 [75 ft 2].

Smart Feeding Solutions

In addition, Coperion will demonstrate its expertise in all feeding tasks at this year’s Chinaplas with its high-accuracy Coperion K-Tron K2-ML-D5-T35 gravimetric feeder equipped with ActiFlow smart bulk solid activator and EPC (Electronic Pressure Compensation). The feeder is equipped with a 2415 vacuum receiver for refill.

The ActiFlow smart bulk solid activator offers an innovative method to reliably prevent bridging and rat-holing of cohesive bulk materials in stainless steel hoppers without internal hopper agitation. The smart flow aid applies gentle vibrations to the hopper wall, hereby carefully activating the contained material with the optimal amplitude and frequency, automatically adjusted by the controller based on bulk material flow. It is designed specifically to work with Coperion K-Tron’s line of gravimetric loss-in-weight feeders.

All-around worry-free service

Coperion conducts its intensive research & development work both for new plants and for their integration into existing systems. For this purpose, Coperion offers comprehensive maintenance and modernization packages for all its technologies, which increase the productivity, flexibility and reliability of the plants to a significantly improved level. Such services allow plant operators to fully exploit the improved performance potential of the plant after shortest time.

https://www.coperion.com/en/

#coperion #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#Modernplasticssingapore

Leading the Green Blow Molding Revolution: PET Technologies

Leading the Green Blow Molding Revolution: PET Technologies

In today’s world driven by sustainable practices, PET Technologies stands at the forefront of advanced recycling in the blow molding industry, supported by impressive market figures and trends reflecting a global shift toward sustainability. The company’s innovative solutions highlight how cutting-edge technology, combined with machine flexibility, can meet growing environmental demands while maintaining production efficiency and quality.

The global PET bottle market is projected to grow at a CAGR of 3.3% from 2023 to 2032 reaching an estimated market value of $60.3 billion by 2032, according to IMARC Group. This growth is fueled by increasing demand for rPET bottles, which align with regulatory mandates and consumer preferences for eco-friendly packaging. PET Technologies’ machines, known for their flexibility, support manufacturers in addressing these trends by enabling production of a wide variety of bottle designs, sizes, and materials, ensuring that businesses remain competitive in a dynamic market.

Driving the Circular Economy with 100% rPET Compatibility

PET Technologies‘ blow molding machines are uniquely compatible with 100% recycled PET (rPET), exemplifying the circular economy in action. This feature allows manufacturers to seamlessly incorporate rPET into their production processes, reducing waste and carbon emissions while maintaining product quality and durability. The global rPET market alone is expected to reach $15.1 billion by 2028 according to Markets and Markets, reflecting a growing preference for recycled materials.

The flexibility of PET Technologies’ blow molding machines ensures manufacturers can produce bottles in various shapes and volumes while maintaining high precision and efficiency. This adaptability is crucial for brands aiming to transition to rPET materials without reconfiguring their entire production lines, demonstrating how PET Technologies provides scalable solutions for sustainable packaging.

APF-Max Series: A New Era in Flexible rPET Bottle Production

One of the flagship solutions offered by PET Technologies is the APF-Max series of blow molding machines, specifically designed to handle 100% rPET materials. These machines provide exceptional flexibility in producing a wide range of PET bottle volumes, from 100 ml to 10 liters, making them ideal for various industries, including beverages, food, and household products.

The APF-Max series stands out for its flexibility, enabling quick adjustments to accommodate different bottle sizes and shapes without extensive downtime. This flexibility allows manufacturers to respond swiftly to market demands and diversify their product offerings. Combined with advanced temperature control and NIR Heating Technology, the APF-Max ensures consistent bottle quality, optimized for both rPET and traditional PET materials, while reducing energy consumption by up to 30%.

Innovative NIR Heating Technology

A standout feature of PET Technologies’ equipment is its Near-Infrared (NIR) Heating Technology. This energy-efficient technology uses specific light wavelengths to precisely heat preforms, conserving energy and preserving rPET integrity. By reducing energy consumption, this innovation helps companies meet environmental goals without compromising production efficiency.

NIR Heating Technology, combined with the flexibility of PET Technologies’ machines, enables manufacturers to switch between production requirements with ease. This ensures that businesses can experiment with new bottle designs and materials while maintaining consistent production speeds and reducing costs, further reinforcing the versatility of PET Technologies’ solutions.

Lightweight Bottle Production

PET Technologies is at the forefront of lightweighting, a critical trend in the packaging industry aimed at reducing material usage and transportation costs. Lightweight bottles contribute to up to a 15% decrease in material consumption, which directly translates into economic and environmental benefits. The flexibility of PET Technologies’ machines allows for the production of lightweight bottles in a variety of sizes, adapting to customer-specific needs without compromising strength or durability.

By adopting lightweighting solutions, brands can enhance their sustainability profiles while improving their bottom lines. PET Technologies ensures that its lightweighting innovations address both industry demands and global environmental challenges effectively.

Solutions for Returnable Bottles

PET Technologies also supports the growing market for returnable PET bottles, which are expected to grow at a CAGR of 6.1% according to Global Marketing Insights as part of a broader push toward reusable packaging. A wide range of solutions for this application is an evidence. The APF-30 and UPF-30 blow molding machines have growing demand among manufacturers of 5 US gallon bottles. It has increase by 35% recently.

In addition to machines for 5 US gallon bottles, the APF-Max series of blow molding machines further enhances solutions for returnable bottles. Being flexible, the APF-Max series is capable of producing a wide range of bottle sizes and shapes, including those required for returnable applications. Its advanced NIR Heating Technology ensures precision heating of preforms, maintaining the structural integrity of returnable bottles while minimizing energy consumption. The flexibility of the APF-Max series enables manufacturers to seamlessly switch between different bottle types, making it an ideal choice for companies transitioning to or scaling up their production of returnable PET bottles. This ensures that brands can align their operations with sustainability goals without compromising production efficiency or product quality.

By leveraging the capabilities of the APF-30, APF-Max, and UPF-30 blow molding machines, PET Technologies provides comprehensive solutions for businesses looking to adopt reusable packaging systems. These innovations ensure that companies can meet sustainability goals, comply with regulatory requirements, and respond to consumer demand for environmentally responsible practices, cementing PET Technologies’ role as a leader in sustainable manufacturing.

Market Differentiation through Sustainability and Flexibility

PET Technologies empowers brands to stand out in a competitive market by meeting both regulatory requirements and consumer demand for sustainable products. The flexibility of PET Technologies’ blow molding machines enables businesses to diversify their product lines, adapt to changing consumer trends, and maintain operational efficiency.

Companies adopting PET Technologies’ machinery report improvements in operational efficiency, reduced waste, and enhanced brand value. According to the 2021 Buying Green Report by Trivium Packaging, 73% of global consumers are willing to pay more for sustainable packaging. This willingness is even higher among younger consumers aged 18–34, reaching 86%. These findings underscore the growing consumer demand for environmentally friendly packaging solutions.

By combining flexibility with sustainability, PET Technologies offers solutions that not only meet the immediate needs of manufacturers but also position them for long-term success in a rapidly evolving marketplace. The ability to produce bottles across a spectrum of designs, materials, and applications makes PET Technologies’ machines indispensable for companies seeking a competitive edge.

With innovations like the APF-Max series, APF-30, UPF-30, rPET compatibility, lightweight bottles, and returnable packaging, PET Technologies proves that environmental stewardship, flexibility, and industrial advancement can go hand in hand. By enabling brands to embrace sustainability and respond to market shifts without sacrificing quality, PET Technologies paves the way for a cleaner, greener, and more profitable future in blow molding. The company’s ongoing commitment to adaptable, sustainable practices demonstrates how businesses can thrive while contributing to a more sustainable world.

https://pet-eu.com/

#pet-eu #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#Modernplasticssingapore

New PVC Extrusion Line at Bahrain Pipes Enabled by Precision Dosing Unit

New PVC Extrusion Line at Bahrain Pipes Enabled by Precision Dosing Unit

The extrusion machine that uses direct dosing to create densely packed three-layer PVC pipes is in operation: “Bahrain Pipes, one of the largest pipe manufacturers in the Middle East, was the first customer to choose our modern and sustainable machine solution “, Gernot Dorn, international Sales Director at battenfeld-cincinnati in Vienna, is pleased. The key feature of the combination of parallel twin-screw extruder twinEX and co-extruder conEX is the permanently installed gravimetric dosing unit on the twinEX. It allows the direct processing of chalk – without premixing. This saves energy, minimizes wear, ensures reliable dosing and provides flexibility in the use of materials.

Twin screw extruder twinEX and coextruder conEX with permanently installed gravimetric dosing unit

Bahrain Pipes produces system solutions and pipes for a range of uses. These include PE, PP-R, and PVC pipes for data transfer networks, sewage systems, and hot, cold, and gas supply pipes. At the production facility in Manama, Bahrain, more than 20 extrusion lines are in use to produce corrugated pipes, coiled pipes, and small and large pipes. When necessary, a sizable injection molding machine park completes the extruded pipes with its own fittings to form entire systems. Since its founding in 1996, the company has amassed a vast portfolio, a great deal of experience, and a solid reputation locally as well as globally. Bahrain Pipes selected the innovative extruder solution with dosing station from its long-standing machine supplier battenfeld-cincinnati primarily because of the material cost savings combined with increased flexibility. “The customer has upgraded an existing pipe line with our extruder combination and is now able to produce 3-layer pipes with a highly filled middle layer,” explains Gernot Dorn.

High filler contents are of great interest for the production of PVC pipes, as the material costs still make up the lion’s share of the production costs. Chalk contents of up to 65 parts (ppH) are quite common. However, the high contents do not make the production and dosing of the typically used premixes very easy. On the one hand, the high chalk content leads to increased machine wear due to its abrasiveness, both in the heating/cooling mixer and in the conveying lines, and on the other hand it can lead to demixing before being fed into the extruder, which in turn leads to reduced material homogeneity. These disadvantages are a thing of the past with the new dosing unit. Pipe manufacturers such as Bahrain Pipes can now use premixes with a low chalk content and feed the remaining quantity directly into the extruder. On the one hand, the standardized premix reduces wear in the heating/cooling mixer and, on the other hand, allows higher overall outputs, as high chalk content enables longer mixing times and smaller quantities due to its large surface area. At the same time, the standard mix in combination with the dosing unit enables product-specific recipes to be configured on demand directly on the extruder. To ensure a smooth process, the dosing unit is equipped with a closed chamber in which the chalk is kept in constant motion to prevent bridging and to guarantee dust-free operation. It is fed directly into the main extruder, the twinEX 93-34R. This is equipped with a specially adapted and wear-resistant screw geometry and ensures perfect homogenization of the middle layer. The conical conEX NG 54 twin-screw extruder ensures shiny and absolutely smooth inner and outer layers for the up to 250 mm wastewater pipes produced in Bahrain. To the customer’s complete satisfaction, the line has recently been running at an output rate of 750 kg/h.

www.battenfeld-cincinnati.com

#battenfeld-cincinnati #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#PrintPublication #Modernplasticssingapore

The OEM’s Guide to Choosing a Scalable Contract Manufacturer

0

The OEM’s Guide to Choosing a Scalable Contract Manufacturer

For any medical device OEM, selecting a contract manufacturing organization (CMO) is not a decision to take lightly. In fact, it’s often compared to dating — because the long-term implications of the partnership are just as significant. With stringent FDA and EMA regulatory requirements, long product lifecycles, and intricate product development timelines, switching CMOs mid-stream can be prohibitively expensive and risky. That’s why the first match must be the right one.

At Accumold — a global leader in micro molding — the success of an OEM-CMO partnership hinges on more than just technical capabilities. It’s about finding alignment in values, vision, and capabilities that go beyond part production. It’s about ensuring that the people who will come into contact with your product every day care about it as much as you do. And it’s about choosing a partner with proven capability, scalability, and sustainability to see your project through — from the first prototype to millions of units, delivered with consistency and confidence.

So how should OEMs approach the challenge of finding the right contract manufacturing partner? And what does the ideal CMO relationship look like? Let’s explore those questions through their approach to micro molding and customer collaboration.

UNDERSTANDING THE HUMAN FACTOR IN MANUFACTURING

It’s easy to get caught up in the numbers — cycle times, tolerances, cost-per-part — but those don’t tell the full story. Ultimately, it’s people who make products. And when you’re outsourcing the manufacture of critical components, particularly in regulated fields like medical devices, you’re entrusting your product — and your reputation — to those people.

This is why OEMs should pay attention to the workplace culture, energy, and employee satisfaction at potential CMOs. At Accumold, there’s an emphasis on understanding who is on the floor, assembling, molding, and inspecting your parts. Are they engaged? Do they take pride in their work? Do they collaborate and communicate well?

They answers these questions with transparency. With over 350 employees operating in a state-of-the-art, 130,000 square foot facility that runs 24/7, the company fosters a culture of excellence and accountability. Long-term employment is common — a testament to employee satisfaction and company stability. Visitors often comment on the high energy of the production floor and the cleanliness and organization of employee spaces. These aren’t superficial markers, but instead they reflect a company-wide dedication to quality, order, and doing the right thing — for the customer, and for each other.

MORE THAN JUST MOLDING

Precision micro molding isn’t merely about making small plastic parts — it’s a discipline that demands mastery across design, tooling, material science, molding, and metrology. Their deep capabilities across all these domains set it apart.

From the outset, they emphasize Design for Micro Molding (DfMM), working collaboratively with OEMs to refine their product designs for manufacturability. The company’s in-house tooling team builds molds that can meet micron-level tolerances. This is not common. In fact, only a small group of companies globally can claim to consistently achieve the precision they deliver.

And it doesn’t stop there. With integrated metrology and validation systems, plus the adoption of micro additive manufacturing (micro-AM) for prototyping and complex geometries, they ensures that even the most advanced parts can be manufactured consistently.

When assessing a CMO, OEMs should ask, “Does this partner have the right technology for our product? Do they have experience in our market? Can they handle the complexity our components demand?”

In their case, the answer is a confident yes. The company’s team doesn’t just make parts — it engineers solutions.

READY FOR GROWTH

A common pitfall for OEMs is selecting a CMO that can make a prototype — but can’t scale. When early-stage development is smooth but volume production falters, programs stall, deadlines slip, and reputations suffer. This is where scalability becomes mission-critical.

Their manufacturing infrastructure is specifically designed for scale. The company runs dedicated high-volume production cells with automation, process control, and repeatable quality baked into every step. Whether the production requirement is in the thousands, millions, or even billions, they have proven it can deliver. This is especially crucial for medical and telecom applications, where demand is sustained and long-term.

Moreover, scalability at Accumold isn’t just physical — it’s also financial. The company’s long-standing operational stability and financial independence means it’s prepared for the long haul. Economic fluctuations, supply chain disruptions, and market volatility are less likely to derail your program when your CMO is well-capitalized and deeply experienced.

It’s important for OEMs to assess whether their CMO has the infrastructure and financial resilience to grow with them. At Accumold, scalability is not an aspiration — it’s the reality, proven every day in production.

SUSTAINABILITY BUILT INTO THE BUSINESS

The word “sustainability” gets thrown around a lot. At Accumold, it’s more than a buzzword — it’s an operating principle. And it’s not just about environmental responsibility, though, that’s certainly part of it.

From an environmental perspective, they minimize waste through precise material usage, energy-efficient practices, and optimized production flows. These efforts not only lower environmental impact, but they also support customer goals for responsible sourcing and lifecycle stewardship.

But sustainability also refers to business sustainability — the ability to remain a trusted, capable partner for the entire product lifecycle, no matter how long. This is especially vital in medical device manufacturing, where product lifespans often exceed 10 years. Having to transfer production mid-cycle due to supplier instability can mean new tooling, revalidation, and regulatory delays. Their 4 decades-long presence and continued investment in people, technology, and infrastructure provide confidence that they’ll be there from day one through year ten and beyond.

As an OEM, you should ask, “Is this CMO built to last? Are they growing sustainably? Do they have a track record of continuity?”

At Accumold, the answers to these questions align with the company’s foundational commitment to long-term, value-driven partnerships.

FIT, ALIGNMENT, AND REALISM

Finally, there’s the matter of “fit”. Not every OEM is right for every CMO — and vice versa. They approach this candidly, evaluating whether a new partnership makes sense early on. Startups, for instance, often come with big ideas but less clarity around manufacturing realities. They invests time upfront to determine whether its services align with the OEM’s needs — and whether both sides are ready for the road ahead.

This approach avoids costly misalignments and sets realistic expectations from the beginning. You want to ask, does the CMO have the technology types that we’re looking at getting into? Do they have experience with the relevant types of products?

The OEM should also consider cultural alignment. Are the people at this CMO driven to do the right thing? Do they have a customer-first mindset? Do they treat each other — and the OEM team — with respect and collaboration?

At Accumold, these qualities are part of the DNA. The team isn’t just skilled — they’re motivated, curious, and committed to innovation on behalf of their customers.

A PARTNERSHIP THAT SCALES

Choosing the right contract manufacturing partner is not just a procurement decision — it’s a strategic investment in the future of your product. And in the high-stakes world of micro molding for medical and high-tech industries, that decision must be guided by more than capabilities alone.

It must encompass an organization’s ability to scale with you, to operate sustainably, and to maintain a team that is not just competent, but collaborative and committed. Accumold exemplifies this model, offering OEMs a partner that is technically equipped, operationally ready, and culturally aligned for long-term success.

In the end, it’s not just about who can mold the part. It’s about who you want molding it — day in and day out — for years to come.

www.accu-mold.com

#accu-mold #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#Modernplasticssingapore